| FHWA > Engineering > Construction > Contract Admin > SEP-14 Approval list > SEP-14 Alternate Surfacing Bidding Evaluation |
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Printable version of this report (.pdf, 3 mb) Special Experimental Project (SEP-14)
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| 1. Report No. FHWA-KS-09-1 |
2. Government Accession No. |
3. Recipient's Catalog No. |
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| 4. Title and Subtitle Special Experimental Project (SEP-14) Alternate Surfacing Bidding |
5. Report Date March 2009 |
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| 6. Performing Organization Code | |||
| 7. Author(s) Andrew J. Gisi, P.E. |
8. Performing Organization Report No. |
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| 9. Performing Organization Name and Address Kansas Department of Transportation Bureau of Materials and Research 700 SW Harrison Street Topeka, Kansas 66603-3745 |
10. Work Unit No. (TRAIS) |
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| 11. Contract or Grant No. |
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| 12. Sponsoring Agency Name and Address Kansas Department of Transportation Bureau of Materials and Research 700 SW Harrison Street Topeka, Kansas 66603-3745 |
13. Type of Report and Period Covered Initial Report |
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| 14. Sponsoring Agency Code 400-029 K-8237-01 | |||
| 15. Supplementary Notes For more information write to address in block 9. | |||
| 16. Abstract
This report contains a discussion of the alternate bidding process used on a highway project in Kansas. It discusses the background, bidding process, evaluation of the bids, and conclusions drawn from the experience. It also includes a customer survey and analysis of the bids submitted by contractors. The analysis of the bids received and the estimates made by Kansas Department of transportation (KDOT) show little difference in price, had KDOT selected the pavement type rather than let it as an alternate. The alternate bid process resulted in the agency receiving the least cost project. However, the objective of selecting surface type for the mainline pavement was not realized. The analysis also shows that had KDOT let the major work items such as surfacing, grading, and bridges, separately it may have realized additional savings. However, KDOT may have faced some challenges administering a project with multiple contractors. |
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| 17. Key Words alternate surfacing bidding, SEP-14 |
18. Distribution Statement No restrictions. This document is available to the public from the National Technical Information Service, Springfield, VA 22161 |
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| 19. Security Classification (of this report) Unclassified |
20. Security Classification (of this page) Unclassified |
21. No. of Pages 36 |
22. Price |
Form DOT F 1700.7 (8-72)
The authors and the state of Kansas do not endorse products or manufacturers. trade and manufacturers' names appear herein solely because they are considered essential to the object of this report.
This information is available in alternative accessible formats.
To obtain an alternative format, contact the Office of Transportation Information, Kansas Department of Transportation,
700 SW Harrison Street,
Topeka, Kansas
66603-3745
or phone (785) 296-3585 (Voice) (TDD).
The contents of this report reflect the views of the authors who are responsible for
the facts and accuracy of the data presented herein. the contents do not necessarily
reflect the views or the policies of the state of Kansas. This report does not constitute a standard, specification or regulation.
This report contains a discussion of the alternate bidding process used on a highway project in Kansas. It discusses the background, bidding process, evaluation of the bids, and conclusions drawn from the experience. It also includes a customer survey and analysis of the bids submitted by contractors. The analysis of the bids received and the estimates made by Kansas Department of transportation (KDOT) show little difference in price, had KDOT selected the pavement type rather than let it as an alternate. The alternate bid process resulted in the agency receiving the least cost project. However, the objective of selecting surface type for the mainline pavement was not realized. The analysis also shows that had KDOT let the major work items such as surfacing, grading, and bridges, separately it may have realized additional savings. However, KDOT may have faced some challenges administering a project with multiple contractors.
This is the initial report required as part of FHWA's Special Experimental Project No. 14 (SEP-14). The SEP-14 consists of non-traditional contracting techniques that deviate from the competitive bidding provisions in 23 USC 112 and its implementing regulations 23 CFR Parts 635 and 636. The Kansas Department of Transportation (KDOT) has a pavement type selection process that includes the comparison of initial and life cycle costs for different pavement types. Those cost differences and secondary factors are considered when selecting a pavement type. For some projects the estimated initial and life cycle costs are nearly equal for different pavement types. When nearly equal cost conditions exist the paving industries are strong in their criticism of KDOT's selected pavement type. To overcome this criticism and to hedge against spiraling costs KDOT chose to let a project using the alternate bid process. This report presents the contractors bids, a customer survey, and analysis of the various bid components. KDOT received the lowest total bid in the process. The surface type bid by the lowest bidder was Hot Mix Asphalt (HMA). Various analyses of the bids and the major work types are presented. They show that separate bids based on major work type, surfacing, grading, and bridges could have saved additional funds. Analysis of the bid items associated only with the mainline surfacing indicates that the lowest life cycle cost pavement was Portland Cement Concrete Pavement (PCCP). The objective to select surface type through the alternate bid process was not realized.
The Kansas Department of Transportation (KDOT) submits this initial report under the provisions of Special Experimental Project No. 14 for the use of alternative contracting practices. An alternative bidding process was developed for pavement type surfacing selection. This report presents the results from that process. It will cover a brief history of KDOT's standard practice, concerns of the paving industry, scope of the alternate bid, the contracting process, effects on the bids received, estimates of cost, lessons learned, and reactions.
Pavement type selection has been very contentious for the KDOT. Regardless of the pavement type selected the industries are not satisfied with the selected type. The issue came to a head in 2001 when the Legislative Post Audit conducted an investigation of KDOT's pavement type selection process. Several recommendations resulted from the audit and KDOT addressed those recommendations. Regardless of that effort KDOT continued to be questioned about its pavement type selection. At center of the discussion was KDOT's ability to estimate construction costs in a period of spiraling costs, the thickness of the surfacing layers, and the future actions.
The alternate pavement type bidding was considered by KDOT to take advantage of the cost competitive market between hot mix asphalt and Portland cement concrete pavement. Further, price instability in crude oil products, cement, and other pavement construction materials makes it difficult for the Agency to make a cost estimate that would be representative of the market prices at the time of letting.
There is numerous occasions in the past where the Life Cycle Cost Analysis (LCCA) show the surfacing alternates to be very close in cost. With rising costs associated with paving materials and fewer lettings to obtain current costs there is a challenge to make accurate cost estimates. Competitive alternate bids could help ensure the agency obtained the least cost alternate. In addition the alternate bid process would put the pavement type selection in the hands of the paving industries. This would be a desirable feature since the industries frequently question the decisions made by the Agency regarding its surface selection. Increasing demand on available highway funds is pressuring KDOT to actively pursue methods that have the potential to enhance the use of tax dollars.
Cost of initial construction during the selection process that takes place a year or more before letting does not reflect the costs at time of bidding. Plans must be complete 90 days prior to a letting to allow for final review, printing, and posting for letting. This plus the time to complete the Plans may not allow the costs to be updated more than six months prior to letting. The life cycle actions used in the LCCA do not reflect what KDOT does using its Pavement Management System (PMS). Therefore the life cycle cost adjustment factor applied to Hot Mix Asphalt (HMA) does not reflect the costs to the agency over the analysis period. The LCCA actions result from the pavement design model DARWin. Actions selected by the PMS vary by performance level, deterioration curves, available funding, and contractor resources. The number and types of actions and their associated costs are different between the two methods. However, over a long period, 20 or more years, the costs and actions from the PMS and KDOT's rehabilitation programs reflect those used in the LCCA from DARWin.
The surface type alternates and their associated thicknesses were determined using the AASHTO Guide for the Design of Pavements. The PCCP alternate consisted of 8.5 inches of concrete with 6 inch concrete shoulders over a 4 inch granular base over native subgrade soils. The HMA alternate consisted 11 inches of hot mix asphalt over lime treated subgrade soils. The lime treated subgrade is part of the structural section for the HMA alternate. For many decades KDOT stabilized subgrade soils on all new or reconstruction projects regardless of functional or structural needs, i.e. differential swell control, structural layer. Since differential swell potential was not an issue with the soils on this project, subgrade stabilization was not necessary for the rigid or flexible pavement sections. However, subgrade stabilization is considered a structural layer in the flexible but not in the rigid design. Therefore the subgrade stabilization was included in the flexible alternate for it economics.
The complete set of Plans for the alternate bid contained the Grading, Bridges, and Surfacing. The Plans were prepared with the PCCP grading template which is the thicker total, base plus surface, pavement section. Each surface alternate was listed with the appropriate bid items defining the work associated with the alternate surface type. Items such as square yards of PCCP or HMA surface, square yards of granular base, and compaction quantities were shown.
KDOT's 2007 Standard Specifications were used. A special provision 07-PS0064 was used to determine the lowest bid for this project. No asphalt price adjustment factor was used on this project.
The life cycle cost adjustment factor was computed for both PCCP and HMA. The life cycle actions for PCCP consist of 5% patching and a 3" structural overlay at 20 years and then a mill, 3% patching, and 3" structural overlay at 30 years for a 40 year life cycle. After 40 years the salvage value of the original PCCP and HMA are considered equal. The life cycle actions for the HMA consist of surface recycle plus a structural overlay at each of the 10 year periods. The future costs of the life cycle actions were brought back to today's cost using the present worth factor and a discount rate of 3%. The life cycle cost adjustment factor was plus $358,100 for the HMA alternate.
Five contractors submitted bids on this project. Two bids were received for the PCCP alternate and three bids were received for the HMA alternate. The low bid was based on the total bid plus the addition of the life cycle cost. The low bid with the adjustment factor was Venture Corporation. They were also the low overall bidder. The life cycle cost adjustment did not determine the low bidder.
Various analyses can be performed on the contractor's bids. One of the objectives was to determine pavement type selection. The contractor with the lowest surfacing bid was not the winning contractor. Since the Plans and Bid proposal included Grading, Bridges, and Surfacing each contractor had the opportunity to compete in three separate areas rather than surfacing alone. The lowest bidder chose the HMA alternate and was lowest by 2.8% compared to the bidder with the lowest PCCP alternate. The difference in cost between the HMA alternate and the PCCP alternate is $624,375 excluding the $358,100 life cycle cost adjustment that needed to be applied to the HMA alternate. When the life cycle cost adjustment is applied, the cost difference is 1.2%. The lowest surfacing cost for all the surfacing on the project was submitted by the third lowest bidder. It was 6.5% lower than the winning bidder and 11.4% lower than the PCCP bidder. All the surfacing bid items shown on the Plans included not only the mainline surfacing but also the side roads and rehabilitation of an intersecting US route. The side roads and intersecting US route where surfaced with HMA products. This may have been a disadvantage to the contractors who submitted the PCCP alternate bid because of the cost to mobilize two different paving material plants. When the Life Cycle Cost (LCC) adjustment was applied the third lowest bidder had the least surfacing cost. The PCCP bidder was 2.8% more and the winning bidder was 6.0% more. The primary objective of the alternate bids was to determine the surface type on the mainline roadway. When only those bid items associated with the mainline surfacing are totaled the third lowest bidder had the least cost with the PCCP bidder 11.0% higher and the winner bidder 15.3% higher. However, when the LCC adjustment is applied to the mainline surfacing the PCCP bidder is the least with the third bidder 0.2% higher and the winning bidder 14.1% higher.
The lowest bids for only the HMA and PCCP surfacing bid items were within 5% of the cost that KDOT had estimated in its pavement type selection process. The KDOT estimate for the HMA surfacing was 0.95% less than the winning contractors bid and the estimate for the PCCP surfacing was 1.27% higher than the lowest PCCP contractors bid. While the spiraling prices were a concern to KDOT and the Industry in making an estimate, the Agency did very well in estimating the cost of construction. This would indicate that the Agency has a good methodology to track and estimate surfacing construction costs.
A customer survey was developed and submitted to contractors, both bidders and potential bidders. The results of that survey is tabulated in Appendix A. A customer survey of the design community was also developed and those results are tabulated in Appendix B. Eleven contractors responded to the survey. All were familiar with the project and either submitted bids as prime or as a subcontractor. The contractors were split in their view regarding the success of the alternate bid process accomplishing the objective to determine pavement type selection. There was little support for letting the project by separate work type, grading, bridges, and surfacing. Conflicts in scheduling, timeliness of completion, and coordination were the major reasons against having separate contracts for the work type. If separate contracts were let for the work type it would be difficult to assign the prime contractor to coordinate all of the work. Seven of nine contractors felt the alternate bid should apply only to the surfacing. Only one in ten contractors felt the bid package treated each alternate equally. The comments ranged from using the incorrect life cycle cost adjustment factor to inequities in the subgrade, base, and shoulder treatment. There were numerous suggestions for improving the alternate bid process. Two of the nine responses felt KDOT should select the surface type. Separate plans for each alternate should be developed so that all bid items are similar. In the case of this project the pavement thicknesses were not equal and therefore the grading quantities were different. The quantities for the thicker section were listed in the contract. One contractor felt the industry should be included in the design decisions. Two of the nine felt that some of the design features such as subgrade, base, and shoulders should be excluded from the alternates.
The table in Appendix C shows the bids as submitted. The Agency obtained the lowest combined bid for the project. However the Agency might have been able to lower the total cost by letting each of the major types of work, grading, surfacing, and bridges separately.
The lowest bid did not contain the lowest surfacing cost. The third lowest bidder submitted the least cost surfacing bid. The lowest bidder had the second highest surfacing costs but had the lowest grading and bridge costs. By combining the different work types the agency did not realize its objective for selecting pavement surface type through the alternate bid process. Had the agency let the project under three separate bids, grading, bridges, and surfacing, the potential lowest combined bid could have been $279,537 less than the low bid. The bid tabs reflect and the customer survey confirm that the prime contractors utilized subcontractors, primarily in grading and bridges, in preparing their bid. It's assumed that the mobilization costs of the prime contractor include the subcontractor's mobilization costs also. If alternate bids are to be used again the agency should consider letting separate contracts for the grading, bridges, and surfacing. However, this presents new challenges in the administering of the contracts and work performed by different contractors on the same job. Further discussion on this topic can be found in Appendix A.
Alternate bids cause the Agency to lose control over other factors other than the cost. Alternates bids do not allow the agency to consider local preference, maintenance capabilities, trends in future costs, etc. With the spiraling costs of single product one needs to consider what ramifications a decision made today based on costs will have in the future. Once a pavement type is selected the subsequent actions are tied to that pavement type as are the costs.
KDOT is currently studying the life cycle performance of HMA and PCC pavements. The objective is to capture the cost of all surfacing actions by pavement type over time. The cost of the actions will be used to determine the LCC for each pavement type on an annual basis. KDOT proposes to use a five year moving average to smooth out the spikes due to changes in paving costs or changes in materials or processes used. Since the Agency has been successful in estimating initial construction costs and if it is able to determine the life cycle costs of the different pavements then the Agency will be able to produce an accurate LCCA that can be used to select the pavement type. The selection of the pavement type by the Agency would allow the Agency to consider the Secondary factors in the pavement type selection process as well.
Question 6
Response: The alternate bid package resulted in the KDOT buying a pavement product. We do not believe the bid package resulted in KDOT purchasing the most cost effective pavement product for this project. The KDOT had determined that the two different pavement products for this project were close in costs for the Department over the foreseeable future of this roadway. But, there were many aspects of the designs included in the alternate bid sections of the proposal that did not appear to be equal based strictly upon what the bare-minimum design features needed to be for each alternate product solicited.
Question 11
Response 1: This question seems to recognize that virtually every aspect of a project design can be altered and every alteration will have a resulting change in cost. We prefer the owners design, specify, and purchase the products for which they have a history as opposed to simply specifying performance criteria to define the limits of the design options. How many alternates for shoulders does an owner need to design to purchase what they want?
Response 2: If design build were an option, bridges could be alternate bid (i.e. steel vs. conc.)
Question 12
Response: Eliminate the LCC amount added to AMA Pavement as it is speculative and subjective-equal designs should stand alone!
Question 15
Response: For the most part.
| Contractor | |||
|---|---|---|---|
| Flexible "A" | Rigid "A" | Flexible "B" | |
| Bid Total: | $22,090,669 | $22,715,044 | $22,876,212 |
| % Difference | 0.00% | 2.80% | 3.60% |
| Bid Total w/LCC Adjustment: | $22,448,769 | $22,715,044 | $23,234,312 |
| % Difference | 0.00% | 1.20% | 3.50% |
| All Pavement Bid Items*: | $4,556,678 | $4,766,429 | $4,277,142 |
| % Difference | 6.50% | 11.40% | 0.00% |
| All Pavement Bid Items | |||
| w/Adj*: | $4,914,778 | $4,766,429 | $4,635,242 |
| % Difference | 6.00% | 2.80% | 0.00% |
| M.L. Pavement Bid Items*: | $3,653,762 | $3,517,490 | $3,167,682 |
| % Difference | 15.30% | 11.00% | 0.00% |
| M.L. Pavement Bid Items | |||
| w/Adj*: | $4,011,862 | $3,517,490 | $3,525,782 |
| % Difference | 14.10% | 0.00% | 0.20% |
| Grading*: | $2,990,054 | $3,092,366 | $3,052,316 |
| % Difference | 0.00% | 3.40% | 2.10% |
| Bridges*: | $10,728,901 | $10,728,901 | $11,800,361 |
| % Difference | 0.00% | 0.00% | 10.00% |
* - Set prices are excluded from the analysis.
KANSAS DEPARTMENT OF TRANSPORTATION
SPEICAL PROVISOIN TO THE STANDARD SPECIFICATION, 2007 EDITION
LOW BIDDER DETERMINATION FOR PAVEMENT SURFACE ALTERNATE
For each project, KDTO uses Life Cycle cost Analysis (LCCA) procedure to select the appropriate type of roadway surface; either Portland Cement Concrete Pavement (PCCP) or Asphalt Surface (HMA).
The LCCA for this project indicates that both PCCP and HMA surface type have a similar initial and Life Cycle Costs (LCC). Consequently, this project will be let with an alternate surface type. The contractors shall bid on only PCCP or HMA surface type alternate.
The LCC is determined using current costs for the future actions needed for the maintenance of the roadway surface. The future action costs are standard for KDOT's design process for both types of pavement.
In order for KDOT to evaluate the alternate pavement surface selected by the Contractor, a sum of $358,100 which represents the LCC will be added to the HMA pavement alternate, for comparison purposes only.
The LCC will not represent any additional payment to be made to the successful bidder and is used only for determining the low bid. The LCC is the difference in future rehabilitation costs for each pavement type which includes future actions needed between year 10 and 40.
Only on bids that HMA pavement alternate is selected by the Contractor, KDOT will add the LCC amount to the Contractor's total bid. The adjusted total bid will be compared with other bids that have PCCP pavement alternate selected by the Contractors. The Contractor with the lowest amount between the adjusted total bid on HMA pavement alternate and PCCP pavement alternate will be the successful bidder.
01-22-08 C&M(AR/RDR)
Jerry Yakowenko
Office of Program Administration
202-366-1562
E-mail Jerry