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Pavements

CHAPTER 4. REHABILITATION

4.1 INTRODUCTION

Rehabilitation activities are those that significantly affect the pavement structure and how it responds to the environment and traffic loading. These activities should be avoided within the maintenance control zone identified in chapter 1 during the time period for which the test section is being monitored. With time, however, many of the test sections will require some repair work to be performed.

Monitoring of a test section in the LTPP program after rehabilitation is performed will be continued provided certain conditions are met.

  • The participating SHA must perform the activities described under highway agency responsibilities below.
  • The applied rehabilitation activities must fall within the range of acceptable measurements described in this document.
  • The pavement construction is completed and the test section is reopened to traffic before January 1, 2004.

Test sections that undergo reconstruction will not be retained by the LTPP program for further monitoring. The LTPP program should be notified sufficiently in advance of reconstruction so that a final round of monitoring measurements can be performed.

Highway agency responsibilities include:

  • Traffic data collection on the test section before overlay must have met the minimum requirements relative to the LTPP experimental designation.
  • Agency agrees to perform at least the minimum level of traffic data collection on the test section after rehabilitation in accordance with current LTPP guidelines.
  • Agency notifies LTPP regional representatives sufficiently in advance of construction to permit scheduling and conduct of deflection, profile, and distress measurements prior to the construction.
  • Agency marks and signs the test section in accordance with LTPP program procedures.
  • Agency completes and submits all required LTPP data forms including, but not limited to forms RI– and RI—, to document the rehabilitation construction activities.
  • Agency performs field materials sampling and testing in accordance with LTPP guidelines.
  • Agency performs, or has performed, all laboratory material tests that are not performed by the LTPP contract laboratory.

LTPP program responsibilities include:

  • Conduct pavement performance monitoring including deflection, profile, and distress measurements before and after rehabilitation.
  • Process and store in the LTPP database all data collected. Data must follow LTPP protocols and be submitted on LTPP data forms or LTPP electronic file formats.
  • Provide LTPP program information to participating highway agencies on test section monitoring and data collection requirements.
  • Communicate decisions concerning monitoring continuation after rehabilitation to the highway agency in a timely fashion.
  • Provide the highway agency with a material sampling and testing plan tailored to the specific features of the test section.
  • Perform resilient modulus and associated tests on cores obtained by the highway agency from AC overlay materials.
  • Perform thermal coefficient of expansion tests on cores obtained from new PCC layers.
  • Perform, sponsor, and/or promote the development of usable engineering products and information for rehabilitated pavements from analysis of the collected data.

4.2 GUIDELINES FOR REHABILITATION OF TEST SECTIONS

As noted in section 1.1.1, treatments within the maintenance control zone around and including each section or project should be limited as much as possible. However, it is expected that during the study period some of the test sections will require some maintenance or rehabilitation treatment. The general categories of rehabilitation treatments that are acceptable for continued monitoring by the LTPP program are shown in table 3. Treatments applied to LTPP test sections that are not described in table 3 or activities described under the unsuitable treatments portion of this document are unacceptable for continuation in the LTPP program. For any test section undergoing rehabilitation, it is necessary for the RSC to submit an IMS Form 1 and Rehabilitation Information Form RI– as described in chapter 2. If the section is acceptable for continued monitoring, Rehabilitation Information Form RI— is also necessary.

Table 3. Acceptable Rehabilitation Treatments for Monitoring Continuation in LTPP Program
Existing Pavement Type—LTPP Experiment Pretreatment Overlay Material and Thickness Restrictions
AC
GPS–
GPS—
SPS–
SPS–3
SPS–8 (AC)
SPS–9 (New)
None AC < 127 mm (5 inches)
Maintenance and Repair AC < 127 mm (5 inches)
Milling AC < 127 mm (5 inches)
None PCC
Maintenance and Repair PCC
Milling PCC
PCC
GPS–3
GPS–4
GPS–5
SPS—
SPS–4
SPS–8 (PCC)
CPR None
None AC > 102 mm (4 inches),
< 203 mm (8 inches)
CPR AC > 102 mm (4 inches),
< 203 mm (8 inches)
Fracture AC > 102 mm (4 inches),
< 203 mm (8 inches)
Debond Interlayer PCC > 127 mm (5 inches)
AC over AC
GPS–6
SPS–5
SPS–9 (Overlay)
None AC < 127 mm (5 inches)
Maintenance and Repair AC < 127 mm (5 inches)
Milling AC < 127 mm (5 inches)
AC over PCC
GPS–7
SPS–6
None AC < 203 mm (8 inches)
Milling AC < 203 mm (8 inches)
Milling + CPR AC < 203 mm (8 inches)
None PCC > 127 mm (5 inches)
Milling + Debond Interlayer PCC > 127 mm (5 inches)

The following definitions relate to the items shown in table 3.

AC—Dense-graded hot-mix asphalt-aggregate concrete using either conventional or modified asphalt cement. Mixtures designed in accordance with current guidelines are acceptable. Thickness restriction applies to the material in excess of that which is used to replace portions of the milled pavement structure. The thickness restriction does not apply to thin seal coats or open graded friction courses that may be required by agency policy.

PCC—Portland cement concrete pavement layers. PCC pavement layers must be jointed plain concrete pavement (JPCP), jointed reinforced concrete pavement (JRCP), or continuously reinforced concrete pavement (CRCP). JPCP layers must have either no load transfer devices or smooth dowel bars only. JRCP layers must contain smooth dowel bars for joint load transfer. Unbonded PCC layers must be greater than 127 mm (5 inches) thick (GPS–9 requirement).

CPR—Concrete pavement restoration. Allowable CPR techniques include partial depth patching, full-depth patching and joint replacement, load transfer restoration, full-surface diamond grinding, undersealing or subsealing, and retrofitted edge drains. The distinction between a classification as CPR and a classification as maintenance activity depends on the extent and nature of the applied treatments.

Debond Interlayer—An interlayer of material placed between the original PCC surface and PCC overlay to prevent bonding. Examples include stress-absorbing membrane interlayer (SAMI), asphalt-rubber seal coat, sand asphalt, and aggregate interlayer.

Milling—Cold milling of the AC structural layers. The milling depth must be less than half the total thickness of the existing AC structural layers.

Fracture—Fracture pretreatments to PCC pavements include crack and seat, break and seat, and rubblization.

Any of the following treatments or construction activities applied to an existing test section will render the section unsuitable for continued monitoring as part of the LTPP pavement rehabilitation studies:

  • Widening of the LTPP test lane.
  • Added lane next to the LTPP test lane.
  • Intersections or ramps added inside maintenance control zone around test section.
  • Tied concrete shoulders added to test lane.
  • On pavements in the nonrehabilitated AC pavement experiments, such as those in GPS–, GPS—, SPS–, or SPS–8, removal of more than half the total thickness of the AC structural layer(s).
  • Application of nonuniform treatments that results in differences in layer thicknesses of greater than 25.4 mm (1 inch) over more than one-third of the test section length. This restriction is intended to apply primarily to milling depths and overlay thicknesses and not variations due to spot patching and repair of localized distresses.
  • Use of nonstandard paving materials that are considered experimental. Determination of what is considered experimental will depend upon the extent of a highway agency's routine use of the material.
  • Performance of construction activities that either hide surface distresses or alter the structural pavement response before completing LTPP monitoring measurements to document the condition of the existing pavement before rehabilitation.
  • Use of bonded PCC overlays on existing PCC pavement sections. (The GPS–8 study on bonded PCC overlays was abandoned in 1988.)

When one or more of the above conditions apply, or the agency does not want to participate in the continued monitoring of a test section after rehabilitation, the LTPP RSC should be contacted so that final monitoring measurements can be performed before the test section goes out-of-study.

4.3 RECOMMENDED REHABILITATION ACTIVITIES

To provide greater consistency among the pavement structures studied in the LTPP program, use of any combination of the following treatments and specifications is desired. These specifications are based on LTPP construction guidelines for the SPS rehabilitation experiments. Although conformance with these preferred specifications is not required, their use can help to extend the results of the related LTPP experiments.

When AC pavement studies included in certain LTPP experiments (GPS–, —, –6; or SPS–, –3, –5, –8, or –9) are rehabilitated, it is preferred that materials and construction procedures conform to SPS–5 construction guidelines. All AC mixes should be designed in accordance with FHWA Technical Advisory T5040.27 (Asphalt Concrete Mix Design and Field Control, March 10, 1988), and milling should be limited to less than one-third of the total combined thickness of the bound AC structural surface layers. It is preferred that the AC be composed of all new material conforming to specifications in the SPS–5 construction guidelines; however, if the AC mix contains recycled AC materials, the recycled mixture should conform to applicable specifications in the SPS–5 construction guidelines. Overlay thicknesses of 51 mm (2 inches) or 127 mm (5 inches) should be placed. This thickness is in addition to any material that was used to replace portions of the pavement structure that were milled.

When rehabilitation is performed on PCC pavements included in the LTPP GPS–3, –4, or –5 experiments or the SPS—, –4 or –8 experiments, it is preferred that the materials and construction procedures conform to the SPS–6 construction guidelines. Some of the specifications contained in the SPS–6 construction guidelines and other preferred practices include:

  • Partial depth patching of areas with spalling or scaling that are confined to the upper half of the concrete layer.
  • Full-depth patching of deteriorated joints or working cracks.
  • Load transfer restoration at joints or working cracks.
  • Full-surface diamond grinding.
  • Undersealing or subsealing.
  • Retrofitted subsurface drainage systems (particularly on crack/break and seat sections).
  • Crack and seat for jointed concrete pavements (JCP) and break and seat for JRCP.

Joint and/or crack sealing prior to placement of an AC overlay is not desired. AC overlays are the preferred rehabilitation treatment for LTPP PCC test sections only because the majority of rehabilitated PCC pavements in the program have this type of overlay. It is preferred that AC overlay mixes be designed in accordance with FHWA Technical Advisory T5040.27 and be composed of all new material; and that the thicknesses of the AC overlay be either 102 mm (4 inches) or 203 mm (8 inches). (These are the same thicknesses used in the SPS–6 experiment.) If sawing and sealing of the AC overlay at joint and working crack locations in the PCC pavement are performed, it is preferred that the procedures and specifications contained in the SPS–6 construction guidelines be followed.

A prescribed set of treatments for each test section was established by the LTPP program in 1992. It is preferred that these treatments be followed to extend the results of this experiment. All construction activities and materials used to rehabilitate existing SPS–6 test sections should conform to the specifications contained in the SPS–6 construction guidelines.

Routine Maintenance Section. This test section should be rehabilitated using the applicable SPS–6 intensive restoration techniques and overlaid with a 102-mm- (4-inch-) thick AC overlay. It is desired that the materials used in the AC mixture be reasonably similar to those used in the original overlay mixtures for the other SPS–6 test sections at the site.

Minimum Restoration Sections. SPS–6 test sections 2, 3, and 4 should be rehabilitated using the applicable SPS–6 intensive restoration techniques for the PCC layer and overlaid with a 102-mm- (4-inch-) thick AC overlay. It is desired that the materials used in the AC mixture be reasonably similar to those used in the original overlay mixtures for the other SPS–6 test sections at the site. On section 2 (the minimum restoration section without overlay), the entire 305-m (1000-ft) length of the test section should be overlaid and established as the new test section. On sections 3 and 4, the existing AC overlay layer should be completely removed before applying restoration treatments and placing the new overlay.

Intensive Restoration Test Sections. SPS–6 test sections 5 and 6 should be rehabilitated by using applicable SPS–6 intensive restoration techniques on the PCC layer and overlaid with a 102-mm- (4-inch-) thick AC overlay. It is desired that the materials used in the AC mixture be reasonably similar to those used in the original overlay mixtures for the other SPS–6 test sections at the site. On section 5 (maximum restoration without overlay), the entire 305-m (1000-ft) length of the test section should be overlaid and established as the new test section. On section 6, the existing AC overlay layer should be completely removed before applying restoration treatments and placing the new overlay.

Crack/Break and Seat Sections. SPS–6 test sections 7 and 8 should be rehabilitated by using applicable SPS–5 intensive surface preparation techniques and a 51-mm- (2-inch-) thick AC overlay. The 51-mm (2-inch) overlay thickness is in addition to the amount of material used to replace any portion of the existing AC overlay layer that was milled.

4.3.1 New Experiment Designation for Rehabilitated Sections

When LTPP test sections are rehabilitated in accordance with current LTPP policy, they will be classified into one of the GPS experiments as defined in this document.

The following suffixes are used for rehabilitated test sections classified as GPS–6 or GPS–7 experiments:

Suffix A—Designates pavement structures that have been rehabilitated with a single AC overlay before the start of the LTPP program and monitoring. The overlay must consist of conventional hot-mix asphalt with no modifiers and no structural milling or modifications performed before overlay placement. (No new test sections will be accepted in this classification.)

Suffix B—Designates pavement structures receiving a first AC overlay using conventional HMAC with no modifiers and no structural milling or modifications. The condition of the pavement before overlay was monitored by the LTPP program.

Suffix C—Designates pavements receiving an overlay (any number) that uses modified asphalts (including hot-recycled, rubberized-wet process, and asphalt additives) in the HMAC without any structural milling or modification. The condition of the pavement prior to overlay was monitored by the LTPP program.

Suffix D—Designates a previously overlaid pavement that receives another AC overlay using conventional HMAC with no modifiers and no structural milling or modifications. The condition of the pavement prior to overlay was monitored by the LTPP program.

Suffix F—Designates an existing PCC pavement structure that has been subjected to a crack and seat or break and seat treatment in combination with placement of any type of HMAC overlay.

Suffix R—Designates an existing PCC pavement structure that has been rehabilitated by CPR treatments without application of an overlay.

Suffix S—Designates pavement structures in which the existing AC structural layer is modified by structural milling or application of fabric, etc., in combination with placement of any type of HMAC overlay.

The terms structural milling and asphalt modifiers are defined as:

Structural Milling—For test section classification purposes, structural milling is considered to be cold milling of AC greater than 25.4 mm (1 inch) in depth. Milling depths less than 25.4 mm (1 inch), for purposes of rut level-up or to remove weathered AC from the surface, are not considered structural milling.

Asphalt Modifiers—Asphalt modifiers are materials used to alter the properties of the asphalt cement or asphalt mixture, such as polymers, crumb rubber, sulfur, and glass.

When an agreement between the participating highway agency and LTPP program has been reached to continue monitoring a rehabilitated test section, the rehabilitated pavement structure should be classified in accordance with the experimental designation shown in table 4. Details of these classifications are provided below based on the test section's current LTPP classification and pavement structure type.

Table 4. Classification of Rehabilitated LTPP Test Sections
Existing Class and Pavement Type Pretreatment Overlay New Class
AC
GPS–
GPS—
SPS–
SPS–3 (Nonoverlay)
SPS–8 (AC)
SPS–9 (New)
None, or Maintenance and Repair Conventional AC GPS–6B
Modified AC GPS–6C
Structural Milling, Fabric Any AC GPS–6S
None, Maintenance and Repair, or Structural Milling JPCP GPS–3
JRCP GPS–4
CRCP GPS–5
PCC
GPS–3
GPS–4
GPS–5
GPS–7R
SPS—
SPS–4
SPS–6 (Nonoverlay)
SPS–8 (PCC)
CPR None GPS–7R
None, or CPR Conventional AC GPS–7B
Fracture Modified AC GPS–7C
Debonding Layer Any AC GPS–7F
JPCP, JRCP, CRCP GPS–9
AC over AC
GPS–6
SPS–3 (Overlay)
SPS–5
SPS–9 (Overlay)
None, or Maintenance and Repair Conventional AC GPS–6D
Modified AC GPS–6C
Structural Milling, Fabric Any AC GPS–6S
AC over PCC
SPS–6
GPS–7
None Conventional AC GPS–7D
Modified AC GPS–7C
Structural Milling, CPR, and/or Fabric Any AC GPS–7S
None, Milling + Debonding Layer PCC GPS–9

4.3.2 Rehabilitation of GPS–, GPS—, SPS–, SPS–3 (Nonoverlay), SPS–8 (AC), or SPS–9 (New Construction) Test Sections

Existing test sections in this category are either new construction or reconstructed AC pavement structures in their first performance cycle that have not previously been rehabilitated. This includes test sections in the SPS–8 experiment that are constructed with an AC surface layer and SPS–9 test sections that are either newly constructed or reconstructed at the start of the LTPP monitoring period.

Test sections rehabilitated with conventional HMAC overlay with no structural milling or modifications will be classified in GPS–6B. Test sections rehabilitated with HMAC overlay containing asphalt modifiers with no structural milling or modifications will be classified in GPS–6C. Test sections rehabilitated with structural milling or use of geotextile and subsequent placement of a conventional or modified HMAC overlay will be classified in GPS–6S. GPS– or GPS— test section rehabilitated with a PCC overlay will be classified into the new PCC pavement GPS experiments depending on the type of overlay:

Jointed plain concrete overlay GPS–3
Jointed reinforced concrete overlay GPS–4
Continuously reinforced concrete overlay GPS–5

4.3.3 Rehabilitation of GPS–3, GPS–4, GPS–5, GPS–7R, SPS—, SPS–4, SPS–6 (Nonoverlay), and SPS–8 (PCC) Test Sections

Existing test sections in this category are either new construction or reconstructed PCC test sections that have not previously been rehabilitated with application of an overlay. This includes PCC test sections in the SPS–8 experiment.

Test sections rehabilitated with a conventional HMAC overlay and any combination of restoration treatments contained in the SPS–6 construction guidelines will be classified in GPS–7B.

Test sections rehabilitated with a HMAC overlay containing asphalt modifiers and any combination of restoration treatments contained in the SPS–6 construction guidelines will be classified in GPS–7C.

Test sections subjected to a fracture pretreatment, such as crack and seat, break and seat, or rubblization, in combination with placement of any type of HMAC overlay will be classified in GPS–7F.

Test sections rehabilitated by CPR treatments without application of an overlay will be classified in GPS–7R. The decision on classification of treatments into this category will depend on the extent and nature of the CPR treatments applied. In general, the applied treatments must exceed what might be considered routine maintenance to be classified as CPR.

4.3.4 Rehabilitation of GPS–6, SPS–3 (Overlay), SPS–5, and SPS–9 (Overlay) Test Sections

Test sections in this category are AC pavement structures that have been previously rehabilitated with an AC overlay.

Test sections rehabilitated with a second conventional HMAC overlay with no structural milling or modifications will be classified in GPS–6D.

Test sections rehabilitated with a second HMAC overlay containing asphalt modifiers with no structural milling or modifications will be classified in GPS–6C.

Test sections rehabilitated with structural milling or use of geotextile and subsequent placement of a second overlay composed of conventional or modified HMAC will be classified in GPS–6S.

4.3.5 Rehabilitation of GPS–7 or SPS–6 Overlay Test Sections

Test sections in this category are rehabilitated PCC pavement structures that have previously been overlaid with a layer of HMAC.

Test sections rehabilitated with a second conventional HMAC overlay with no structural milling or modifications will be classified in GPS–7D.

Test sections rehabilitated with a second HMAC overlay that contains asphalt modifiers with no structural milling or modifications will be classified in GPS–7C.

Test sections rehabilitated with structural milling or use of geotextile and subsequent placement of a second overlay composed of conventional or modified HMAC will be classified in GPS–7S.

Test sections rehabilitated by complete removal of the existing HMAC overlay, then application of crack and seat or break and seat treatment to the underlying PCC layer and placement of any type of HMAC overlay will be classified in GPS–7F.

Test sections rehabilitated by the application of an unbound PCC overlay will be classified in GPS–9.

4.3.6 Rehabilitated of GPS–9 Test Sections

GPS–9 test sections that are rehabilitated will not be considered for continued monitoring under the LTPP program.

4.4 REHABILITATION DATA SHEETS

The remainder of this chapter provides data sheets and instructions for their use in collecting rehabilitation data. The rehabilitation data sheets should be filled out as rehabilitation work is completed. These data sheets appear in numerical sequence at the end of this chapter.

The rehabilitation data collection includes two separate time periods: (1) historical data and (2) LTPP accumulated data.

Historical data consist of information collected on the monitoring site up to the time that site-specific rehabilitation data collection using LTPP guidelines begins. Historical data are recorded on sheet 4 of the inventory data sheets contained in the Inventory Data Collection Guide.

LTPP accumulated data are recorded on the rehabilitation data sheets provided in this chapter. The data sheets are presented in the order illustrated by table 5. Copies of the data sheets are included on pages 142 through 208.

Table 5. Listing of Rehabilitation Data Sheets
Description Sheet(s)
Improvement Listing 1
Revised Layer Descriptions 2
Asphalt Concrete (AC) Overlay 3–0
Hot-Mix Recycled Asphalt Pavement 11—2
Cold-Mix Recycled Asphalt Pavement 23–34
Heater Scarification Surface Recycled Asphalt Pavement 35
PCC Overlay 36–43
Recycled PCC 44–52
Pressure Relief Joints in PCC Pavements 53–54
Subsealing PCC Pavement 55–56
Subdrainage (Retrofit) Data 57
Load Transfer Restoration Data
58–59
Crack and Seat PCC Pavement 60
Restoration of AC Shoulders 61
Restoration of PCC Shoulders 62–63
Milling and Grinding Data for Pavement Surfaces 64
AC Overlay—Superpave Properties 65–67

For each specific work type, the appropriate set of sheets should be completed (as indexed in table 6). It is recognized that parts of both chapter 3 (Maintenance Data Collection) and chapter 4 (Rehabilitation Data Collection) may be required to adequately record a given set of improvements for a test section (for example, for a job with patching, joint and crack sealing, and overlay, sheets from both chapters 3 and 4 will be required).

The data sheets provide for a broad array of data elements. It is recognized that much of the data will not be available. However, available data should be entered and every effort should be made to obtain data indicated by an asterisk (*). When the data element is not applicable to or represents something that does not exist on the test section, enter an "N" to indicate that the data element is not applicable. If the data element is applicable, but the value is unknown (e.g., not available in project records), enter a "U" to indicate that the value is unknown. Many data items will require codes to be entered. Unless otherwise noted in the following instructions, the codes are listed or referenced on the data sheets.

Table 6. Rehabilitation Data Sheets to be Completed
Work Item Work Type
Code1
Rehabilitation
Data Sheets2
PCC Shoulder Restoration 08 62–63
PCC Shoulder Replacement 09 62–63
AC Shoulder Restoration 10 61
AC Shoulder Replacement 11 61
Pressure Grout Subsealing 14 55–56
Slab Jacking Depressions 15 55–56
Asphalt Subsealing 16 55–56
Asphalt Concrete Overlay 19 3–0, 65–673
PCC Overlay 20 36–43
Longitudinal Subdrains 38 57
Transverse Subdrainage 39 57
Drainage Blankets 40 57
Well System 41 57
Drainage Blankets with Longitudinal Drains 42 57
Hot-Mix Recycled Asphalt Concrete 43 11—2
Cold-Mix Recycled Asphalt Concrete 44 23–34
Heater Scarification, Surface Recycled Asphalt Concrete 45 35
Crack and Seat PCC Pavement as Base for New AC Surface 46 604
Crack and Seat PCC Pavements as Base for New PCC Surface 47 604
Recycled PCC 48 44–52
Pressure Relief Joints in PCC Pavements 49 53–54
Joint Load Transfer Restoration in PCC Pavements 50 58–59
Mill Off Existing Pavement and Overlay with AC 51 644
Mill Off Existing Pavement and Overlay with PCC 52 644
Mill Off Existing Pavement and Overlay with Hot-Mix Recycled Asphalt Concrete 55 644
Mill Off Existing Pavement and Overlay with Cold-Mix Recycled Asphalt Concrete 56 644

1 Work Type Code from appendix A, table A.16.
2 Rehabilitation sheets 1 and 2 should be completed for every rehabilitated test section.
3 Data sheets 65–67 should be used in addition to sheets 3–0 when Superpave mix design procedures are used for the overlay.
4 Plus appropriate overlay rehabilitation sheets.

The data sheets also provide for collection of detailed information on variability of materials and layer thicknesses, as such variability is known to contribute heavily to pavement deterioration. It is recognized that replicate test data are often unavailable, so single test results should be entered in these cases and the mean and other values left blank. However, whenever possible, data on variability should be obtained.

4.4.1 Data Section Common for all Data Sheets

A common set of project identification data appears in the upper right hand corner of every data sheet. These data items are described below.

State Code: The State code is a number used to identify the State or Canadian Province in which the pavement section is located (see appendix A, table A.1 for codes).

SHRP Section ID: The section ID is a four‑digit identification number assigned by LTPP. This number is used to facilitate the computer filing of the projects and will identify the section in the field.

Date Completed: The month, day, and year that the pavement improvements were finished and the project was subsequently opened to traffic (not the date when the project was accepted). The first set of two digits represents the numerical sequence of the month as it occurs during the year; the second set of two digits represents the day of the month; and the four digits are the year.

The rehabilitation data sheets do not include detailed descriptions of the pavements prior to rehabilitation, but the "State Code," the "SHRP Section ID," and the "Date Completed" described above connect the rehabilitation data to the other data for the test section. For LTPP studies, the full range of data described in the Guidelines for Collection of LTPP Data should be available. As a minimum for other studies of effects of rehabilitation on pavement performance, inventory data sheets 1, 2, 3, and 4 should be filled out and appropriate traffic, environmental, and monitoring data collected.

4.4.2 Data Common for All Rehabilitation Types

On many of the rehabilitation data sheets, "other" codes are provided for use where a product or technique is used that is not specified. This reflects the realization that rehabilitation practices change and new materials become available, and that it will be necessary to record their use and performance. Therefore, where it is necessary to use an "other" code, sufficient information should be provided to identify what material or technique was used, and possibly the manufacturer or reference, if future study is required. As rehabilitation techniques are so varied, the data to be collected will also be varied. In many cases, existing layers will be removed and recycled or partially removed (say by cold milling). Rehabilitation by overlaying may not disturb the existing layers, but new layers must be described. Some techniques (such as adding pressure relief joints, subsealing, and load transfer restoration) modify the existing pavement without affecting the layer description data directly.

4.4.3 Individual Data Sheets

Improvement Listing (Sheet 1)

This data sheet is to be filled out each time improvements are made on a project. This does not include work such as bridges, culverts, lighting, etc.

Individual data elements are:

Date Completed (Item 1): The month, day, and year that the pavement improvements were finished and the project was subsequently opened to traffic (not the date when the project was accepted). The first set of two digits represents the numerical sequence of the month as it occurs during the year; the second set of two digits represents the day within the month; and the third set of two digits is the last two digits in the year.

Work Type Code (Item 2): A code to identify the type of maintenance work accomplished (appendix A, table A.16).

Work Quantity (Item 3): The quantity of work applied to the section in appropriate units (refer to appendix A, table A.16 for units).

Thickness (Item 4): For improvements that alter the thickness of the pavement structure (such as overlays, etc.), enter the thickness of the rehabilitation activity to the nearest tenth of an inch (0.1 inch) (2.5 mm). For items that do not alter the thickness of the pavement structure, enter "N" to indicate the data element is not applicable.

Cost (Item 5): The cost of the improvement is reported in thousands of dollars per lane-mile. The cost reported should include only the cost of the pavement structure. Nonpavement costs such as cut and fill work, work on bridges, culverts, lighting, and guardrails should be excluded. Labor, traffic control, or other incidental costs should also be excluded.

Revised Layer Descriptions (Sheet 2)

This data sheet is to be filled out to document the improved pavement structure each time improvements are made on a project. Include all layers of the structure, revised or otherwise. As all subsequent data sheets refer back to sheet 2, special care should be taken in completing it.

Individual data elements are:

Layer Number (Item 1): Space is provided for nine or fewer layer numbers, with number one as the subgrade, and the last and largest number identifying the surface layer.

Layer Description (Item 2): A layer description code is to be entered for each of the layers in the system. Codes are provided on the data form. For HMAC layers, separate lifts having the same mixture are not to be identified as separate layers. Where HMAC is used as a base for PCC pavements, it should be described by code 5.

Material Type Classification (Item 3): A code identifying the type of materials in each layer of the pavement structure, including the subgrade, should be entered for material type classification. Codes for surfacing materials, base and subbase materials, subgrade soils, and thin seals and interlayers are identified in appendix A, tables A.4, A.5, A.6, and A.7, respectively. If the material type was not changed during the rehabilitation, enter "99" for the material classification.

Layer Thickness (Item 4): Four numbers can be provided to indicate the mean, minimum, maximum, and standard deviation of thickness for each specific layer in inches. Enter to the nearest tenth of an inch (0.1 inch) (2.5 mm). If only a single specified design value for thickness is available for the project records, enter it as the "mean value." For LTPP, a number of boreholes will be made for sampling materials, so careful thickness measurements are to be made. The mean thickness will be verified or revised and variability information added as the result of these field measurements and measurements of cores in the laboratory. If the thickness of the layer has not changed during rehabilitation, leave the layer thickness blank for that layer.

Asphalt Concrete Overlay, Aggregate Properties (Sheet 3)

This sheet and the following sheets 4 through 10 are to be filled out from project records for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches). Detailed data for thinner layers (e.g., thin seal coats, porous friction treatments) should be entered on the sheets specified for those operations.

Although various SHAs discriminate between fine and coarse aggregates on the basis of different sieve sizes, the following definition is to be applied for LTPP studies. All aggregate retained on the No. 8 (2.36-mm) sieve is coarse aggregate as defined by the Asphalt Institute. All aggregate passing the No. 8 (2.36-mm) sieve is fine aggregate. "Mineral Filler" is defined (ASTM D242) as that portion passing the No. 30 (600-μm) sieve (at least 95 percent must pass the No. 50 (300-μm) sieve and at least 70 percent must also pass the No. 200 (75-μm) sieve).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Composition of Coarse Aggregate (Items 2, 3, and 4): When more than one coarse aggregate is used, the type code as provided on the data sheet and percentage by total weight of coarse aggregate should be indicated for each coarse aggregate. Space is provided for up to three different types of coarse aggregate. If only one type of coarse aggregate is used, enter its type and 100 percent in the top set of the data spaces, leaving the others blank. Space is provided for identifying another type of material if one was used other than those for which codes are provided. Coarse aggregate is considered to be that portion retained on the No. 8 (2.36-mm) sieve.

Geologic Classification of Coarse Aggregate (Item 5): The geologic classifica­tion of the natural stone used as coarse aggregate in the concrete. These codes appear in appendix A, table A.8, and provide identification as to which of the three major classes of rock the coarse aggregate belongs and the type of rock within those classes. If a blend was used, enter the code for the geologic classification for the material representing the majority of the coarse aggregate. If a crushed slag, manufactured lightweight, or recycled concrete was used, enter "N."

Composition of Fine Aggregate (Items 6, 7, and 8): When more than one fine aggregate is used, the type code as provided on the data sheet and percentage by total weight of fine aggregate should be indicated for each fine aggregate. Fine aggregate is defined as that passing the No. 8 (2.36-mm) sieve and retained on the No. 200 (75-μm) sieve. Space is provided for up to three different fine aggregate types. If only one type of fine aggregate is used, enter its type code and 100 percent in the top set of the data spaces, leaving the others blank.

Type of Mineral Filler (Item 9): The type of mineral filler used as identified by one of the codes appearing on the data sheet.

Aggregate Durability Test Results (Items 10 through 13): The type of tests used to evaluate the durability of the aggregate used in the mix and the results in thousandths (0.001) recorded in units specified for the test. Three of these sets are for coarse aggregates (items 10, 11, and 12), and one (item 13) is for the combination of coarse and fine aggregates. The durability test type codes appear in appendix A, table A.12. Items 10, 11, and 12 are to correlate with items 2, 3, and 4 above, respectively.

Polish Value of Coarse Aggregates (Item 14): The accelerated polish value of the coarse aggregates used in the surface layer, as determined by AASHTO T279 (ASTM D3319).

Asphalt Concrete Overlay, Aggregate Properties (Continued) (Sheet 4)

This data sheet is a continuation of the data on data sheet 3. It should be completed for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Gradation of Combined Aggregates (Item 2): The percent passing on various standard sieve sizes to the nearest 1 percent. It is not expected that values will be available for all 18 sieve sizes. The objective is to provide a sufficient number of sieve sizes to accommodate testing and specification practice for most highway agencies.

Bulk Specific Gravities (Items 3 through 6): The bulk specific gravities to the nearest thousandth (0.001) for coarse aggregate (item 3), fine aggregate (item 4), mineral filler (item 5), and the aggregate combination (item 6). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as follows:

G subscript sb equals P subscript 1 plus P subscript 2 plus P subscript 3 over P subscript 1 over G subscript 1 plus P subscript 2 over G subscript 2 plus P subscript 3 over G subscript 3

where:    
Gsb = Bulk specific gravity for the total aggregate
P1,P2,P3 = Percentages by weight of coarse aggregate, fine aggregate, and mineral filler
G1,G2,G3 = Specific gravities of coarse aggregates, fine aggregates, and mineral filler

Effective Specific Gravity of Aggregate Combination (Item 7): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as follows:

G subscript se equals 100 minus P subscript b over 100 over G subscript mm minus P subscript b over G subscript b

where:    
Gse = Effective specific gravity of aggregate
Pb = Asphalt cement, percent by total weight of mixture
Gb = Specific gravity of asphalt
Gmm   Maximum specific gravity of paving mixtures (no air voids)

Asphalt Concrete Overlay, Asphalt Cement Properties (Sheet 5)

The following data items should be provided when available for the original asphalt cement, tested before its use in the construction. This data sheet should be completed for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer to be described on this sheet (from sheet 2).

Asphalt Grade (Item 2): The grade of asphalt cement used (see appendix A, table A.15). Space is provided on the data sheet for identifying another grade of asphalt cement not appearing in table A.15.

Source (Item 3): The refinery that produced the asphalt cement used in the HMAC layer being described. A list of asphalt refiners and processors is provided in appendix A, table A.13. Space is provided to specify other sources that may not be included in the table provided.

Specific Gravity of Asphalt Cement (Item 4): The specific gravity of the asphalt cement (to the nearest thousandth (0.001)) when it is available. If unavailable, a typical specific gravity for asphalt cements produced at the source refinery may be entered. If the source is unknown, enter 1.010 as a reasonable estimate. This specific gravity is measured as specified by AASHTO T228 (ASTM D70).

Viscosity of Asphalt at 140 °F (60 ºC) (Item 5): The result in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on samples of the original asphalt cement before its use in construction of the pavement section.

Viscosity of Asphalt at 275 °F (135 ºC) (Item 6): The results in centistokes (to the nearest hundredth (0.01)) from kinematic viscosity testing at 275 ºF (135 ºC) using Test Method AASHTO T201 (ASTM D2170) on samples of the original asphalt cement.

Penetration at 77 °F (25 ºC) (Item 7): The penetration (in tenths of a millimeter (0.1 mm) (0.0039 inch)) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on the original asphalt cement in the mixture.

Asphalt Modifiers (Items 8 and 9): Space is provided to list the type and quantity of up to two modifiers added to the asphalt cement for whatever purpose. A list of possible asphalt cement modifiers and codes for data entry are provided in appendix A, table A.14. The quantities of modifier should be provided in percent of asphalt cement weight. Some modifiers (such as lime) may be specified in terms of "percent of aggregate weight," but they must be converted to percent of asphalt cement weight for uniformity.

Ductility at 77 °F (25 ºC) (Item 10): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113).

Ductility at 39.2 °F (4 °C) (Item 11): The ductility in centimeters at 39.2 °F (4 °C), using the procedures of Test Method AASHTO T51 (ASTM D113).

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 12): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C).

Penetration at 39.2 °F (4 °C) (Item 13): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C), with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of the original asphalt cement, before its use as a construction material.

Ring and Ball Softening Point (Item 14): The softening point of the asphalt cement in degrees Fahrenheit (ºF) as measured with the ring‑and‑ball apparatus used in Test Method AASHTO T53 (ASTM D36), on samples of the original asphalt cement before its use as a construction material.

Asphalt Concrete Overlay, Laboratory Aged Asphalt Cement Properties (Sheet 6)

The following data items should be provided for laboratory aged asphalt cement samples, using virgin asphalt cement samples aged in accordance with the provisions of Test Method AASHTO T179 (or ASTM D1754) or Test Method AASHTO T240 (or ASTM D2872). This data sheet should be completed for each AC overlay layer identified on sheet 2 that is thicker than 10 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Test Procedure Used to Measure Aging Effects (Item 2): The test procedure used to age the asphalt cement in the laboratory and to measure the effects of the aging. Codes are provided on the data sheet, along with space to identify a process used other than those for which codes are provided.

Viscosity of Asphalt at 140 °F (60 °C) (Item 3): The results in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on laboratory aged asphalt cement samples.

Viscosity of Asphalt at 275 °F (135 °C) (Item 4): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing at 275 ºF (135 ºC) using Test Method AASHTO T201 (ASTM D2170) on laboratory aged asphalt cement samples.

Ductility at 77 °F (25 °C) (Item 5): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113) on laboratory aged asphalt cement samples.

Ductility at 39.2 °F (4 °C) (Item 6): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on laboratory aged asphalt cement samples.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 7): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C) on the laboratory aged asphalt cement specimens.

Penetration at 77 °F (25 °C) (Item 8): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a five-second load duration using Test Method AASHTO T39 (ASTM D5) on the laboratory aged asphalt cement used in the mixture.

Penetration at 39.2 °F (4 °C) (Item 9): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C), with a 200-gram (7-ounce) load and a 60-second load duration using the Test Method AASHTO T49 (ASTM D5) on the laboratory aged asphalt cement used in the mixture.

Ring and Ball Softening Point (Item 10): The results in degrees Fahrenheit (ºF) from the ring and ball softening point test for laboratory aged bitumens (AASHTO T53 (ASTM D36)).

Weight Loss (Item 11): The weight loss resulting from the laboratory aging process to the nearest one‑tenth of 1 percent (0.1 percent).

Asphalt Concrete Overlay, Laboratory Mixture Design (Sheet 7)

The following data items are to be derived from tests conducted on the mixture during mix design. This data sheet should be completed for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer to be described on this sheet (from sheet 2).

Maximum Specific Gravity (Item 2): The maximum specific gravity to the nearest thousandth (0.001) of the mixture, calculated using equations 2 and 3 as below:

G subscript mm equals 100 over P subscript s over G subscript se plus P subscript b over G subscript b

where:    
Gmm = Maximum specific gravity of paving mixture (no air voids)
Ps = Aggregate, percent by total weight of mixture
Gse = Effective specific gravity of aggregate
Pb = Asphalt, percent by total weight of mixture
Gb = Specific gravity of asphalt

Bulk Specific Gravity (Item 3): The bulk specific gravity to the nearest thousandth (0.001) of the mixture compacted in the laboratory at the optimum asphalt content selected and by appropriate procedures for Marshall or Hveem stability. Test Method ASTM D1188 is to be used for establishing the bulk specific gravity.
Optimum Asphalt Content (Item 4): The optimum amount of asphalt cement added to the AC mixture to the nearest one-tenth of 1 percent (0.1 percent). This optimum asphalt content is obtained from the Marshall or Hveem Stability Testing.

Percent Air Voids (Item 5): The calculated air voids to the nearest tenth of 1 percent (0.1 percent) in the mixture, compacted in the laboratory to the optimum asphalt content and by appropriate procedures for Marshall or Hveem stability. Equation 4 may be used for calculating the percent air voids.

P subscript a equals 100 multiplied by G subscript mm minus G subscript mb over G subscript mm

where:    
Pa = Air voids in compacted mixture, percent of total volume
Gmm = Maximum specific gravity of paving mixture (zero air voids) as determined by ASTM D2041
Gmb = Bulk specific gravity of compacted mixture

Voids in Mineral Aggregate (Item 6): Enter the design void space between the aggregate particles of a compacted AC mixture, which includes the air voids and the effective asphalt content, to the nearest tenth of 1 percent (0.1 percent). Percent of voids in mineral aggregate (VMA) is calculated as shown in equation 5:

VMA equals 100 minus G subscript mb P subscript s over G subscript sb

where:    
VMA = Voids in mineral aggregate (percent of bulk volume)
Gsb = Bulk specific gravity of aggregate
Gmb   Bulk specific gravity of compacted mixture (ASTM D2726)
Ps   Aggregate, percent by total weight of mixture,
100 – (percent of asphalt cement by total weight of mixture)

Effective Asphalt Content (Item 7): The design effective asphalt content (total asphalt content of the paving mixture minus the portion of asphalt that is lost by absorption onto the aggregate particles as a percentage of the total mixture, to the nearest tenth of 1 percent (0.1 percent). The asphalt absorption may be calculated as a percent of total weight of mixture as shown in equation 6:

P subscript ab equals P subscript ab P subscript s equals G subscript se minus G subscript sb over G subscript sb G subscript se multiplied by G subscript b P subscript s

where:    
Pab = Absorbed asphalt, percent by weight of total mixture
Pba = Absorbed asphalt, percent by weight of aggregate
Ps = Aggregate, percent by total weight of mixture
Gse = Effective specific gravity of aggregate
Gsb = Bulk specific gravity of aggregate
Gb = Specific gravity of asphalt

Marshall Stability (Item 8): The Marshall Stability (Test Method AASHTO T245 (ASTM D1559)) of the mixture at optimum asphalt content in pounds.

Number of Blows (Item 9): The number of blows of the compaction hammer that were applied to each end of the specimen to compact it for Marshall Stability and flow testing.

Marshall Flow (Item 10): The Marshall Flow (Test Method AASHTO T245 (ASTM D1559)) of the mixture at optimum asphalt content. This item is to be entered as the whole number of the measured hundredth of an inch (0.01 inch) (0.25 mm), e.g., if 0.15 is measured, enter "15."

Hveem Stability (Item 11): The Hveem Stability or stabilometer value of the mixture at optimum asphalt content as measured with the Hveem apparatus using Test Method AASHTO T246 (ASTM D1560).

Hveem Cohesiometer Value (Item 12): The cohesiometer value of the mixture at optimum asphalt content, in grams per 25-mm (1-inch) width (or diameter) of specimen, obtained by Test Method AASHTO T246 (ASTM D1560).

Superpave Gyratory Compaction Ndesign (Item 13): Enter the number of revolutions of the Superpave gyratory compactor to achieve 4 percent air voids.

Asphalt Grade (Item 14): Enter the code for the asphalt grade used in asphalt mixtures, if available. (See asphalt code sheet in appendix A, table A.15.) Space is provided to enter a grade other than those coded in the table.

Superpave Asphalt Binder Grade (Item 15): Enter the performance grade for the asphalt binder used.

Asphalt Concrete Overlay, Mixture Properties as Placed (Sheet 8)

This data sheet is to be filled out from project records for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches). The data items are results from tests conducted on the mixture during or soon after construction. Calculated values (e.g., percent air voids) should be determined separately for individual samples, using data applicable to those samples. The test samples can be compacted in the laboratory after sampling in the field, or obtained by coring, cutting or sawing after the mixture is compacted in place. In the event that both types of samples are tested, separate data sheets should be filled out for those compacted in the laboratory and those compacted in the field. Although tests are to be conducted on core samples from the field for LTPP (and reported on other data sheets), data from project files should be entered when available.

Individual data elements are:

Layer Number (Item 1): The number of the AC layer to be described on the sheet (from sheet 2).

Type of Samples (Item 2): Whether the test samples were sampled in the field and compacted in the laboratory, or removed from the compacted pavement. The codes appear on the data sheet.

Maximum Specific Gravity (Item 3): The Maximum Specific Gravity (no air voids) of a mixture sampled during or soon after construction according to AASHTO T209 or ASTM D2041. Where possible, several samples should be tested and the average entered. Use the resulting maximum specific gravity and the design asphalt content for the mixture to calculate the effective specific gravity of the aggregate using equation 2. Once the effective specific gravity of the aggregate is established, it may be used to calculate other maximum specific gravities for the mixture at other measured asphalt contents using equation 3.

Bulk Specific Gravity (Item 4): The number of tests and the mean, minimum, maximum, and standard deviation of bulk specific gravities to the nearest thousandth (0.001) of compacted mixtures measured on cores removed from the pavement during or right after construction. While the test method specified in ASTM D1188 is preferable, the results from nuclear density tests (ASTM D2950), appropriately calibrated to measurements on cores, also may be used.

Asphalt Content (Item 5): The number of tests and the mean, minimum, maximum, and standard deviation of percents by weight of the total asphalt cement (including that absorbed by the aggregate) in the AC mixture to the nearest tenth of 1 percent (0.1 percent). Asphalt contents measured by extraction tests (AASHTO T164 (ASTM D2172)) on field samples are preferred, but results from nuclear test methods may also be used. If no such test results are available, enter the specified asphalt content as the mean, and leave the other spaces blank.

Percent Air Voids (Item 6): The number of tests and the mean, minimum, maximum, and standard deviation of calculated air voids to the nearest tenth of 1 percent (0.1 percent), as a percent of the material volume. These data are frequently not available, but can be calculated using other available data from reports about mix design and density measurements on samples from the pavement. Percent air voids is calculated as shown in equation 4.

Voids in Mineral Aggregate (Item 7): The number of tests and the mean, minimum, maximum, and standard deviation of mean void space between the aggregate particles of a compacted AC mixture, which includes air voids and the effective asphalt content, to the nearest tenth of 1 percent (0.1 percent). Percent of VMA is calculated as shown in equation 5.

Effective Asphalt Content (Item 8): The number of tests and the mean, minimum, maximum, and standard deviation of effective asphalt content (total asphalt content of the paving mixture minus the portion of asphalt that is lost by absorption into the aggregate particles), expressed by weight of total mixture to the nearest tenth of 1 percent (0.1 percent). The asphalt absorption may be calculated as a percent of total weight of mixture as shown in equation 6.

Asphalt Concrete Overlay, Mixture Properties as Placed (Continued) (Sheet 9)

The data on this sheet is a continuation of the data from sheet 8. The data items are results from tests conducted on the mixture during or soon after construction. Calculated values (e.g., percent air voids) should be determined separately for individual samples, using data applicable to those samples. This data sheet should be completed for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Type Asphalt Plant (Item 2): The type of plant that produced the AC mixture. Codes are provided on the data sheet. Additionally, space is provided to identify a type of plant other than those for which codes are provided.

Type of Antistripping Agent (Item 3): The type of antistripping agent used in the mixture. The codes are provided in table A.20 in appendix A.

Antistripping Agent Liquid or Solid Code (Item 4): A code to indicate whether the antistripping agent used is a liquid or solid. Codes are provided on the data sheet.

Amount of Antistripping Agent (Item 5): The amount of antistripping agent used in the mixture by weight to the nearest tenth of 1 percent (0.1 percent) of weight of asphalt if the agent is liquid and weight of aggregate if it is solid.

Moisture Susceptibility Test Type (Item 6): The type of test used to evaluate the moisture suscep­tibility of the AC. Codes are provided on data sheet 9.

Moisture Susceptibility Test Results (Item 7): Space is provided to record the Hveem Stability Number or Percent Stripped and the Tensile Strength Ratio or Index of Retained Strength, depending on the test procedure used.

Asphalt Concrete Overlay, Construction Data (Sheet 10)

This data sheet is to be filled out from project records for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches). This data sheet provides information regarding the construction of the asphalt overlay.

Individual data elements are:

Layer Number (Item 1): The number of the AC overlay layer for which the compaction data are to be described on this sheet (from sheet 2).

Mixing Temperature (Item 2): The temperature of the mixture during mixing at the plant (i.e., the mix as discharged) in degrees Fahrenheit (ºF).

Laydown Temperatures (Items 3, 4, and 5): The number of tests taken and the mean, minimum, maximum, and standard deviation of temperatures measured. The temperature should be measured just behind the screed. Three to five measurements should be made.

Roller Data (Items 6 through 22): Codes appear on the data sheet for steel‑wheeled tandem, pneumatic‑tired, single‑drum vibratory, and double‑drum vibratory rollers. For each type of roller, spaces are provided to describe significant characteristics for up to four different rollers. Steel‑wheeled tandem rollers are described by their gross weights to the nearest tenth of a ton (0.1 ton) (0.09 metric ton). Pneumatic‑tired rollers are described by their gross weight and tire pressure in psi. Vibratory rollers are described by their gross weight in tons to the nearest tenth (0.1 ton) (0.09 metric ton), frequency in vibrations per minute, amplitude in inches to the nearest thousandth (0.001 inch) (0.025 mm), and roller speed in miles per hour to the nearest tenth (0.1 mi/h) (0.16 km/h).

Compaction Data (Items 23 through 31): Spaces are provided to enter the following data regarding the compaction of the AC. Space is provided to record data for each of up to four AC lifts.

Description of the Roller (Items 23 through 28): Descriptive data to identify the type of roller used (code from data sheet) and number of coverages for breakdown, intermediate, and final compactions for each of up to four AC lifts. A coverage in this case is defined as one trip of the roller across the pavement.

Air Temperature (Item 29): The ambient temperature measured in degrees Fahrenheit (ºF) while compaction is accomplished.

Compacted Thickness (Item 30): The thickness of the compacted mat measured in inches to the nearest tenth (0.1 inch) (2.5 mm). If coring is not performed, the planned thickness should be recorded.

Curing Period (Item 31): Enter the number of days before a new lift is placed or opened to traffic.

Hot-Mix Recycled Asphalt Pavement, General Information and Reclaimed Aggregate Properties (Sheet 11)

The properties of the original AC mixture (to be reclaimed) and its components will already be available as inventory data. However, some of the key properties, such as aggregate gradation, will be duplicated here to assist in the evaluation of the recycled mix design. Also included for the hot-mix recycled asphalt will be procedures on the removal and processing of the existing structure, as well as properties for the new asphalt cement, recycling agents, and/or any aggregate used in the recycled mixture. This data sheet is to be filled out from project records for each hot-mix recycled AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled layer for which a description is being provided (from sheet 2).

Procedure Used to Break Up and/or Remove the Asphalt Pavement (Item 2): A code to indicate the procedure used for removal of the asphalt pavement to be recycled. Codes are provided on the data sheet. Additionally, space is provided to describe some other type of treatment if none of those for which codes are provided was used.

Pavement Processing (Item 3): A code to indicate how the pavement material was processed after removal.

Gradation of Reclaimed Aggregates (Item 4): The percent passing (after crushing) on various standard sieve sizes to the nearest 1 percent. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide a sufficient number of sieve sizes to accommodate testing and specification practices for most agencies.

Bulk Specific Gravities (Items 5 through 8): The bulk specific gravities (to the nearest thousandth (0.001) for coarse aggregate (item 5), fine aggregate (item 6), mineral filler (item 7), and the aggregate combination (item 8). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 9): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Hot-Mix Recycled Asphalt Pavement, Untreated Aggregate Properties (Sheet 12)

This data sheet is to be filled out from project records for each AC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches). The sheet should be completed when untreated aggregate (new or reclaimed from base layer) is added to a hot-mix recycled AC mixture. If no untreated aggregate was added, this sheet will not be applicable and should be so noted.

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Composition of Coarse Aggregate (Items 2, 3, and 4): When more than one coarse aggregate is used, the type code from sheet 2 and percentage by total weight of coarse aggregate should be indicated for each coarse aggregate. Space is provided for up to three types of aggregate. If only one type of coarse aggregate is used, enter its type code and 100 percent in the top set of the data spaces, leaving the others blank. Space is provided to identify a type of aggregate other than those for which codes are given. The coarse aggregate is considered to be that portion retained on the No. 8 (2.36-mm) sieve.

Geologic Classification of Coarse Aggregate (Item 5): The geologic classifica­tion of the untreated aggregate used as coarse aggregate in the concrete mixture. The codes appear in appendix A, table A.8, and provide identification as to which of the three major classes of rock the coarse aggregate belongs and the type of rock in those classes. If a blend was used, enter the code for the geologic classification for the material representing the majority of the untreated coarse aggregate. If a crushed slag, manufactured lightweight, or recycled concrete was used as coarse aggregate, enter "N."

Composition of Fine Aggregate (Items 6, 7, and 8): When more than one fine aggregate is used, the type code from sheet 2 and percentage by total weight of fine aggregate should be indicated for each fine aggregate. Fine aggregate is defined as that passing the No. 8 (2.36-mm) sieve and retained on the No. 200 (75-μm) sieve. Space is provided for up to three types of aggregate. If only one type of fine aggregate is used, enter its type code and 100 percent in the top set of the data spaces, leaving the others blank.

Source (Items 9 and 10): Two one-digit codes to reflect whether the coarse aggregates and fine aggregates were reclaimed from existing base material on the roadway or obtained for original use from a conventional source (pit). Codes appear on the data sheet.

Type of Mineral Filler (Item 11): The type of mineral filler used. Codes appear on the data sheet.

Aggregate Durability Test Results (Items 12 through 15): The type of test used to evaluate the durability of the aggregate. Results in thousandths (0.001) are recorded in units specified for the test. Three of these sets are for coarse (items 12, 13, and 14) and one (item 15) for the combination of coarse and fine aggregate. Items 12, 13, and 14 are to correlate with items 2, 3, and 4 above, respectively. The durability test type codes appear in appendix A, table A.12.

Polish Value of Coarse Aggregates (Item 16): The accelerated polish value of the coarse aggregates used in the surface layer, as determined by AASHTO T279 (ASTM D3319).

Hot-Mix Recycled Asphalt Pavement, Untreated Aggregate Properties (continued) (Sheet 13)

The data on this sheet is a continuation of the information from data sheet 12. This sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer for which a description is being provided (from sheet 2).

Gradation of Untreated Aggregates (Item 2): The percent passing of untreated coarse and fine aggregates on various standard sieve sizes to the nearest 1 percent. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide space for data from a sufficient number of sieve sizes to accommodate testing and specification practice for most agencies.

Bulk Specific Gravities (Items 3 through 6): The bulk specific gravities to the nearest thousandth (0.001) for coarse aggregate (item 3), fine aggregate (item 4), mineral filler (item 5), and the aggregate combination (item 6). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 7): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Hot-Mix Recycled Asphalt Pavement, Combined Aggregate Properties (Sheet 14)

This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches). This data sheet is provided to record the combined (the reclaimed and the untreated) aggregate properties.

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer for which a description is being provided (from sheet 2).

Amount of New Untreated Aggregate Added (Item 2): The amount of new untreated aggregate added, to the nearest tenth of 1 percent (0.1 percent) of the combined weight of the aggregates in the recycled mixture.

Gradation of Combined Aggregates (Item 3): The percent passing on various standard sieve sizes to the nearest one percent of the combined (reclaimed and untreated) aggregate. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide space for data from a sufficient number of sieve sizes to accommodate testing and specification practices for most agencies.

Bulk Specific Gravities (Items 4 through 7): The bulk specific gravities (to the nearest thousandth (0.001)) for coarse aggregate (item 4), fine aggregate (item 5), mineral filler (item 6), and the aggregate combination (item 7). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 8): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Hot-Mix Recycled Asphalt Pavement, Reclaimed Asphalt Cement Properties (Sheet 15)

The following data items should reflect the results of laboratory testing of asphalt cement extracted from representative samples of the existing AC mixture to be reclaimed and used in the recycled mixture. This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer to be described on this sheet (from sheet 2).

Specific Gravity of Asphalt Cement (Item 2): The specific gravity (to the nearest thousandth (0.001)) of the reclaimed asphalt cement when it is available. If unavailable, a typical specific gravity for asphalt cements produced at the source refinery may be entered. If source is unknown, enter 1.010 as a reasonable estimate. This specific gravity is measured as specified by AASHTO T228 (ASTM D70).

Viscosity of Asphalt at 140 °F (60 ºC) (Item 3): The result in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on samples of the extracted asphalt cement from the recycled material.

Viscosity of Asphalt at 275 °F (135 ºC) (Item 4): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing at 275 ºF (135 ºC) using Test Method AASHTO T201 (ASTM D2170) on samples of the extracted asphalt cement from the recycled material.

Penetration at 77 °F (25 °C) (Item 5): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on extracted asphalt cement from the recycled mixture.

Ductility at 77 °F (25 °C) (Item 6): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113) on extracted asphalt cement from the recycled mixture.

Ductility at 39.2 °F (4 °C) (Item 7): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on extracted asphalt cement from the recycled mixture.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 8): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C) on samples of extracted asphalt cement from the recycled material.

Penetration at 39.2 °F (4 °C) (Item 9): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C), with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of extracted asphalt cement from the recycled mixture.

Ring and Ball Softening Point (Item 10): The softening point in degrees Fahrenheit (ºF) from testing extracted asphalt cement from the recycled mixture as measured with the ring-and-ball apparatus used in Test Method AASHTO T53 (ASTM D36).

Hot-Mix Recycled Asphalt Pavement, New Asphalt Cement Properties (Sheet 16)

This sheet is provided to incorporate data on any new asphalt cement which is added to the recycled mix. This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer described on this sheet (from sheet 2).

Asphalt Grade (Item 2): The grade of the asphalt cement used (appendix A, table A.15). Space is provided on the data sheet for identifying another grade of asphalt cement not appearing in appendix A, table A.15.

Source (Item 3): The refiner that produced the new asphalt cement being added to the recycled mix. A list of asphalt refiners and processors is provided in appendix A, table A.13. Space is provided to enter other sources not included on the table.

Specific Gravity of Asphalt Cement (Item 4): The specific gravity to the nearest thousandth (0.001) of the asphalt cement when it is available. If unavailable, a typical specific gravity for asphalt cements produced at the source refinery may be entered. If source is unknown, enter 1.010 as a reasonable estimate. This specific gravity is measured as specified by AASHTO T228 (ASTM D70).

Viscosity of Asphalt at 140 °F (60 °C) (Item 5): The result in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on samples of the new asphalt cement before its addition to the recycled mix.

Viscosity of Asphalt at 275 °F (135 °C) (Item 6): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing at 275 ºF (135 ºC) using test method AASHTO T201 (ASTM D2170) on samples of the new asphalt cement to be added to the recycled mix.

Penetration at 77 °F (25 °C) (Item 7): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of new asphalt cement material in the mixture.

Ductility at 77°F (25 °C) (Item 8): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113) on samples of the new asphalt cement before its addition to the recycled mix.

Ductility at 39.2 °F (4 °C) (Item 9): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on samples of the new asphalt cement before its addition to the recycled mix.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 10): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C).

Penetration at 39.2°F (4 °C) (Item 11): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C) with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of the new asphalt cement, prior to its addition to the recycled mix.

Ring and Ball Softening Point (Item 12): The softening point of the asphalt cement in degrees Fahrenheit (ºF) as measured with the ring and ball apparatus used in test method AASHTO T53 (ASTM D36), on samples of the new asphalt cement before its addition to the recycled mix.

Hot-Mix Recycled Asphalt Pavement, Combined Asphalt Cement Properties (Sheet 17)

The following data should be provided, when available, for the combined asphalt cement, tested prior to its use in the construction. This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer to be described on this sheet (from sheet 2).

Recycling Agent (Item 2): Codes to identify the type and quantity of recycling agent used. These codes appear in appendix A, table A.19. The amount of recycling agent should be provided by weight added to the reclaimed (aged) asphalt, to the nearest tenth of 1 percent (0.1 percent) of the reclaimed asphalt cement weight. For example, if the weight of the recycling agent to be added to the aged asphalt cement was 41.5 percent of the weight of the aged asphalt in the reclaimed mixture, "41.5" would be entered on the data sheet.

Amount of New Asphalt Cement Added (Item 3): The quantity of new asphalt cement to the nearest tenth of 1 percent (0.1 percent) of total recycled mixture weight (includes reclaimed AC and untreated aggregate and asphalt cement/recycling agent added).

Specific Gravity of Asphalt Cement (Item 4): The specific gravity to the nearest thousandth (0.001) of the asphalt cement when it is available. If unavailable, a typical specific gravity for asphalt cements produced at the source refinery may be entered. If the source is unknown, enter 1.010 as a reasonable estimate. This specific gravity is measured as specified by AASHTO T228 (ASTM D70).

Viscosity of Asphalt at 140 °F (60 °C) (Item 5): The result in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on samples of the combined asphalt cement prior to its use in construction of the recycled pavement section.

Viscosity of Asphalt at 275 °F (135 °C) (Item 6): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing at 275 ºF (135 ºC) using test method AASHTO T201 (ASTM D2170) on samples of the combined asphalt cement.

Penetration at 77 °F (25 °C) (Item 7): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram load (3.5-ounce) and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on the combined asphalt cement in the mixture.

Asphalt Modifiers (Items 8 and 9): Space is provided to list the type and quantity of up to two modifiers added to the asphalt cement for whatever purpose (other than the recycling agent, which is recorded under item 2 above). A list of possible asphalt cement modifiers and codes for data entry are provided in appendix A, table A.14. If a material other than those listed in table A.14 is used, space is provided to record the pertinent information. The quantities of modifier should be provided in percent of asphalt cement weight. Some modifiers (such as lime) may be specified in terms of "percent of aggregate weight," but they must be converted to percent of asphalt cement weight for uniformity. Space is provided for up to two types of modifiers.

Ductility at 77 °F (25 °C) (Item 10): The ductility in centimeters at 77 °F (25 °C) using Test Method AASTHO T51 (ASTM D113) on samples of the combined asphalt cement.

Ductility at 39.2 °F (4 °C) (Item 11): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on samples of the combined asphalt cement.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 12): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C) on samples of the combined asphalt cement.

Penetration at 39.2 °F (4 °C) (Item 13): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C) with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of the combined asphalt cement, prior to its use as a construction material.

Ring and Ball Softening Point (Item 14): The softening point of the asphalt cement in degrees Fahrenheit (ºF) as measured with the ring and ball apparatus used in test method AASHTO T53 (ASTM D36), on samples of the combined asphalt cement before its use as a construction material.

Hot-Mix Recycled Asphalt Pavement, Laboratory Aged Combined Asphalt Cement Properties (Sheet 18)

The data items on this sheet should be provided for laboratory aged asphalt cement samples using samples of the combined asphalt cement aged in accordance with the provisions of test method AASHTO T179 (ASTM D1754) or test method AASHTO T240 (ASTM D2872). This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer for which a description is being provided (from sheet 2).

Test Procedure Used to Measure Aging Effects (Item 2): The test procedure used to age the asphalt cement in the laboratory, and to measure the effects of the aging. Space is provided on the data sheet to indicate aging process used other than those stated above and coded on the data sheet.

Viscosity of Asphalt at 140 °F (60 °C) (Item 3): The result in poises from absolute viscosity testing using Test Method AASHTO T202 (ASTM D2171) on laboratory aged asphalt cement samples.

Viscosity of Asphalt at 275 °F (135 °C) (Item 4): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing using Test Method AASHTO T201 (or ASTM D2170) on laboratory aged asphalt cement samples.

Ductility at 77 °F (25 °C) (Item 5): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113) on laboratory aged samples of the asphalt cement.

Ductility at 39.2 °F (4 °C) (Item 6): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on laboratory aged samples of the asphalt cement.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 7): The test speed in centimeters per minute for the ductility measurement taken at 39.2 °F (4 °C).

Penetration at 77 °F (25 °C) (Item 8): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on laboratory aged samples of the asphalt cement.

Penetration at 39.2 °F (4 °C) (Item 9): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C) with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on the laboratory aged asphalt cement used in the mixture.

Ring and Ball Softening Point (Item 10): The results in degrees Fahrenheit (ºF) from the ring and ball softening point test for bitumens (AASHTO T53 (ASTM D36)).

Weight Loss (Item 11): The weight loss resulting from the laboratory aging process to the nearest one‑tenth of 1 percent (0.1 percent).

Hot-Mix Recycled Asphalt Pavement, Laboratory Mixture Design (Sheet 19)

The following data items are to be derived from tests conducted on the mixture during mix design. This data sheet should be completed for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled AC layer to be described on this sheet (from sheet 2).

Maximum Specific Gravity (Item 2): The maximum specific gravity to the nearest thousandth (0.001) of the recycled mixture, calculated using equations 2 and 3.

Bulk Specific Gravity (Item 3): The bulk specific gravity (to the nearest thousandth (0.001) of the recycled mixture compacted in the laboratory at the optimum asphalt content selected and by appropriate procedures for Marshall or Hveem stability. Test Method ASTM D1188 is to be used for establishing the bulk specific gravity.

Optimum Asphalt Content (Item 4): The optimum amount of asphalt cement as obtained from Marshall or Hveem Stability testing that is added to the recycled AC mixture to the nearest tenth of 1 percent (0.1 percent).

Percent Air Voids (Item 5): The calculated air voids to the nearest tenth of 1 percent (0.1 percent) in the recycled mixture, compacted in the laboratory to the optimum asphalt content and by appropriate procedures for Marshall or Hveem stability. Equation 4 may be used for calculating the percent air voids.

Marshall Stability (Item 6): The Marshall Stability (Test Method AASHTO T245, (ASTM D1559)) of the mixture at optimum asphalt content in pounds.

Number of Blows (Item 7): The number of blows of the compaction hammer that were applied to each end of the specimen to compact it for Marshall Stability and flow testing.

Marshall Flow (Item 8): The Marshall Flow (Test Method AASHTO T245 (ASTM D1559)) of the mixture at optimum asphalt content. This item is to be entered as the whole number of the measured hundredth of an inch (e.g., if 0.15 is measured, enter "15.")

Hveem Stability (Item 9): The Hveem Stability or "stabilometer value" of the mixture at optimum asphalt content as measured with the Hveem apparatus using Test Method AASHTO T246 (ASTM D1560).

Hveem Cohesiometer Value (Item 10): The cohesiometer value of the mixture at optimum asphalt content, in grams per 25-mm (1-inch) width (or diameter) of specimen, obtained by Test Method AASHTO T246 (ASTM D1560).

Hot-Mix Recycled Asphalt Pavement, Mixture Properties as Placed (Sheet 20)

The following data items are to be derived from in situ testing of the mixtures. This data sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled AC layer to be described on this sheet (from sheet 2).

Type of Samples (Item 2): A code to indicate whether the test samples were compacted in the laboratory or removed from the compacted pavement. The codes appear on the data sheet.

Maximum Specific Gravity (Item 3): The theoretical maximum specific gravity (no air voids) of the mixture sampled during or soon after construction according to AASHTO 209 or ASTM D2041. Where possible, several samples should be tested and the average entered. Use the resulting maximum specific gravity and the design asphalt content for the mixture to calculate the effective specific gravity of aggregate using equation 2. Once the effective specific gravity of the aggregate is established, it may be used to calculate other maximum specific gravities for the mixture at other measured asphalt contents using equation 3.

Bulk Specific Gravity (Item 4): The number of tests and the mean, minimum, maximum, and standard deviation of bulk specific gravities to the nearest thousandth (0.001) of compacted mixtures measured on cores removed from the pavement during or right after construction. While the test method specified in ASTM D1188 is preferable, the results from nuclear density tests (ASTM D2950), appropriately calibrated to measurements on cores, also may be used.

Asphalt Content (Item 5): The number of tests and the mean, minimum, maximum, and standard deviation in percent by weight of the total asphalt cement (including that absorbed by the aggregate) in the AC mixture to the nearest one‑tenth of 1 percent (0.1 percent). Asphalt content measured by extraction tests (AASHTO T164 (ASTM D2172)) on field samples are preferred, but results from nuclear test methods may also be used. If no such test results are available, enter the specified asphalt content as the mean, and leave the other spaces blank.

Percent Air Voids (Item 6): The number of tests and the mean, minimum, maximum, and standard deviation of calculated air voids to the nearest tenth of 1 percent (0.1 percent) as a percent of the material volume. These data are frequently not available, but can be calculated using other available data from reports on mix design and density measurements for samples from the pavement. Percent air voids is calculated as shown in equation 4.

Voids in Mineral Aggregate (Item 7): The number of tests and the mean, minimum, maximum, and standard deviation of void space between the aggregate particles of a compacted AC mixture, which includes air voids and the effective asphalt content, to the nearest tenth of 1 percent (0.1 percent). Percent of VMA is calculated as shown in equation 5.

Effective Asphalt Content (Item 8): The number of tests and the mean, minimum, maximum, and standard deviation of effective asphalt content (total asphalt content of the paving mixture minus the portion of asphalt that is lost by absorption into the aggregate particles), expressed by weight of total mixture to the nearest tenth of 1 percent (0.1 percent). The asphalt absorption may be calculated as a percent of total weight of mixture as shown in equation 6.

Hot-Mix Recycled Asphalt Pavement, Mixture Properties as Placed (Continued) (Sheet 21)

This data sheet is a continuation of data sheet 22. This sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled AC layer for which a description is being provided (from sheet 2).

Type Asphalt Plant (Item 2): Type of plant that produced the AC mixture. Codes are provided on the data sheet. Additionally, space is provided to identify a type of plant other than those for which codes are provided.

Type of Antistripping Agent (Item 3): The type of antistripping agent used in the mixture. The codes are provided in appendix A, table A.20. Space is provided to identify an antistripping agent other than those for which codes are provided.

Antistripping Agent Liquid or Solid Code (Item 4): A code to indicate whether the antistripping agent used is a liquid or solid. Codes are provided on the data sheet.

Amount of Antistripping Agent (Item 5): The amount of antistripping agent used in the mixture by weight to the nearest tenth of 1 percent (0.1 percent) of weight of asphalt if the agent is liquid and weight of aggregate if it is solid.

Moisture Susceptibility Test Type (Item 6): The type of test used to evaluate the moisture suscep­tibility of the mixture. Codes are provided on the data sheet. If a procedure other than those for which codes are provided is used, space is provided to specify a name or reference for the test.

Moisture Susceptibility Test Results (Item 7): Space is provided to record the Hveem stability number or percent stripped and the tensile strength ratio or index of retained strength, depending on the test procedure used.

Hot-Mix Recycled Asphalt Pavement, Construction Data (Sheet 22)

This data sheet provides information about the construction of the overlay layers. This sheet is to be filled out from project records for each recycled HMAC overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled HMAC layer for which the compaction data are to be described on this sheet (from sheet 2).

Mixing Temperature (Item 2): The temperature of the mixture at the plant (i.e., the mix as discharged) in degrees Fahrenheit (ºF).

Laydown Temperatures (Items 3, 4, and 5): The number of temperature measurements taken and the mean, minimum, maximum, and standard deviation of temperatures measured. The temperatures should be measured just behind the screed. Three to five measurements should be made.

Roller Data (Items 6 through 22): Codes appear on the data sheet for steel‑wheeled tandem, pneumatic‑tired, single‑drum vibratory, and double‑drum vibratory rollers. For each type of roller, spaces are provided to describe significant characteristics for up to four different rollers. Steel‑wheeled tandem rollers are described by their gross weights to the nearest tenth of a ton (0.1 ton) (0.09 metric ton). Pneumatic‑tired rollers are described by their gross weight and mean tire pressure in pounds per square inch (psi). Vibratory rollers are described by their gross weight in tons to the nearest tenth (0.1 ton) (0.09 metric ton), frequency in vibrations per minute, amplitude in inches to the nearest thousandth (0.001 inch) (0.025 mm), and roller speed in miles per hour to the nearest tenth (0.1 mi/h) (0.16 km/h).

Compaction Data (Items 23 through 31): Spaces are provided for items 23 to 31 to enter the following data regarding the compaction of the recycled mix. Space is provided to record data for each of up to four AC lifts.

Description of the Roller (Items 23 through 28): Use code from data sheet for items 6 through 22 and number of coverages for breakdown, intermediate, and final compactions for each of up to four AC lifts. A coverage in this case is defined as one trip of the roller across the pavement.

Air Temperature (Item 29): The ambient temperature in degrees Fahrenheit (ºF) while compaction is accomplished. Space is provided to record data for each of up to four AC lifts.

Compacted Thickness (Item 30): The compacted mat thickness in inches to the nearest tenth (0.1 inch) (2.5 mm). If coring is not performed, the planned thickness should be recorded. Space is provided to record data for each of up to four AC lifts.

Curing Period (Item 31): The number of days before a new lift is placed or the pavement is opened to traffic.

Cold-Mix Recycled Asphalt Pavement, General Information and Reclaimed Aggregate Properties (Sheet 23)

The properties of the original AC mixture (to be reclaimed) and its components will already be available as inventory data. However, some of the key properties, such as aggregate gradation, will be duplicated here to assist in the evaluation of the recycled mix design. Also included for the cold-mix recycled asphalt will be procedures for the removal and processing of the existing structure, as well as properties for the new asphalt cement, recycling agents, and/or any new aggregate used in the recycled mixture. This data sheet is to be filled out from project records for each cold-mix recycled AC overlay layer on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the recycled layer for which a description is being provided (from sheet 2).

Procedure Used to Break Up and/or Remove the Asphalt Pavement (Item 2): A code to indicate the procedure used for removing the asphalt pavement to be recycled from the roadway. Codes are provided on the data sheet. Space is also provided to identify a procedure used other than those for which codes are provided.

Pavement Processing (Item 3): A code to indicate how the pavement material was processed after removal from the roadway. Codes are provided on the data sheet. Space is provided to identify a procedure other than those for which codes are provided.

Gradation of Reclaimed Aggregates (Item 4): The percent passing (after crushing) on various standard sieve sizes to the nearest 1 percent. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide space for data from a sufficient number of sieve sizes to accommodate testing and specification practices for most agencies.

Bulk Specific Gravities (Items 5 through 8): The bulk specific gravities to the nearest thousandth (0.001) for coarse aggregate (item 5), fine aggregate (item 6), mineral filler (item 7), and the aggregate combination (item 8). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 9): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Cold-Mix Recycled Asphalt Pavement, Untreated Aggregate Properties (Sheet 24)

This data sheet is to be filled out when untreated aggregate (new or reclaimed from base layer) is added to a recycled AC mixture. If no untreated aggregate was added, this sheet will not be applicable and should be so noted. This data sheet is to be filled out from project records for each cold-mix recycled AC overlay layer on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the AC layer for which a description is being provided (from sheet 2).

Composition of Coarse Aggregate (Items 2, 3, and 4): When more than one coarse aggregate is used, the type as coded on the data sheet and percentage by total weight of coarse aggregate should be indicated for each coarse aggregate. Coarse aggregate is defined as that portion retained on the No. 8 (2.36-mm) sieve. If only one type of coarse aggregate is used, enter its type code and 100 percent in the top set of the data spaces, leaving the others blank. If an aggregate type other than those coded on the form was used, space is provided to identify that type.

Geologic Classification of Coarse Aggregate (Item 5): The geologic classifica­tion of the untreated aggregate used as coarse aggregate in the concrete mixture (when applicable). These codes appear in appendix A, table A.8, and provide identification as to which of the three major classes of rock the coarse aggregate belongs and the type of rock within those classes. If a blend was used, enter the code for the geologic classification for the material representing the majority of the untreated coarse aggregate. If a crushed slag, manufactured lightweight, or recycled concrete was used as coarse aggregate, enter "N."

Composition of Fine Aggregate (Items 6, 7, and 8): When more than one fine aggregate is used, the type as coded on the data sheet and percentage by total weight of fine aggregate should be indicated for each fine aggregate. Fine aggregate is defined as that portion passing the No. 8 (2.36-mm) sieve and retained on the No. 200 (75-μm) sieve. If only one type of fine aggregate is used, enter its type code and 100 percent in the top set of the data spaces, leaving the others blank.

Source (Items 9 and 10): Two one-digit codes to reflect whether the coarse and fine aggregates, respectively, were reclaimed from existing base material on the roadway or obtained for original use from a conventional source (pit). Codes are provided on the data sheet.

Type of Mineral Filler (Item 11): The type of mineral filler used. The codes appear on the data sheet.

Aggregate Durability Test Results (Items 12 through 15): The type of test used to evaluate the durability of the aggregate used in the mix and the results in thousandths (0.001) recorded in the units specified for the test. Three of these sets are for coarse aggregate (items 12, 13, and 14) and one (item 15) is for the combination of coarse and fine aggregate. Items 12, 13, and 14 are to correlate with items 2, 3, and 4 above, respectively. The durability test type codes appear in appendix A, table A.12.

Polish Value of Coarse Aggregates (Item 16): The accelerated polish value of the coarse aggregates used in surface layer, as determined by AASHTO T279 (ASTM D3319).

Cold-Mix Recycled Asphalt Pavement, Untreated Aggregate Properties (Continued) (Sheet 25)

This sheet is a continuation of the data provided on sheet 24. This data sheet should be completed for each cold-mix recycled asphalt overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The cold-mix recycled AC layer for which a description is being provided (from sheet 2).

Gradation of Untreated Aggregates (Item 2): The percent passing (of untreated coarse and fine aggregates) on various standard sieve sizes to the nearest one percent. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide space for data from a sufficient number of sieve sizes to accommodate testing and specification practices for most agencies.

Bulk Specific Gravities (Items 3 through 6): The bulk specific gravities to the nearest thousandth (0.001) for coarse aggregate (item 3), fine aggregate (item 4), mineral filler (item 5), and the aggregate combination (item 6). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 7): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Cold-Mix Recycled Asphalt Pavement, Combined Aggregate Properties (Sheet 26)

This data sheet is provided to note the properties of the combined (the reclaimed and the untreated) aggregate. This sheet should be completed for each cold-mix recycled asphalt overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the cold-mix asphalt recycled layer for which a description is being provided (from sheet 2).

Amount of New Untreated Aggregate Added (Item 2): The amount of untreated aggregate added, to the nearest tenth of 1 percent (0.1 percent) of the combined weight of the aggregates in the recycled mixture.

Gradation of Combined Aggregates (Item 3): The percent passing on various standard sieve sizes to the nearest one percent of the combined (untreated and reclaimed) aggregate. It is not expected that values will be available for all 18 sieve sizes; the objective is to provide space for data from a sufficient number of sieve sizes to accommodate testing and specification practices for most agencies.

Bulk Specific Gravities (Items 4 through 7): The bulk specific gravities to the nearest thousandth (0.001) for coarse aggregate (item 4), fine aggregate (item 5), mineral filler (item 6), and the aggregate combination (item 7). The bulk specific gravities for the aggregate fractions are measured using the laboratory procedures indicated on the data sheet. The bulk specific gravity for the aggregate combination (usually called "bulk specific gravity of aggregate") is calculated as shown in equation 1.

Effective Specific Gravity of Aggregate Combination (Item 8): The calculated effective specific gravity to the nearest thousandth (0.001). This calculation requires the maximum specific gravity (no air voids) of the paving mixture, which is obtained by Test Method AASHTO T209 or ASTM D2041. The effective specific gravity of the aggregate is calculated as shown in equation 2.

Cold-Mix Recycled Asphalt Pavement, Reclaimed Asphalt Cement Properties (Sheet 27)

The following data items should reflect the results of laboratory testing of asphalt cement extracted from representative samples of the existing AC mixture to be reclaimed and used in the recycled mixture. This data sheet should be completed for every cold-mix recycled asphalt overlay layer identified on sheet 2 that is thicker than 19 mm (0.75 inches).

Individual data elements are:

Layer Number (Item 1): The number of the cold-mix recycled AC layer to be described on this sheet (from sheet 2).

Specific Gravity of Asphalt Cement (Item 2): The specific gravity to the nearest thousandth (0.001) of the asphalt cement in the reclaimed portion of the mix if it is available. If unavailable, a typical specific gravity for asphalt cements produced at the source refinery may be entered. If source is unknown, enter 1.010 as a reasonable estimate. This specific gravity is measured as specified by AASHTO T228 (ASTM D70).

Viscosity of Asphalt at 140 °F (60 °C) (Item 3): The result in poises from absolute viscosity testing at 140 ºF (60 ºC) using Test Method AASHTO T202 (ASTM D2171) on samples of the extracted asphalt cement from the existing AC mixture.

Viscosity of Asphalt at 275 °F (135 °C) (Item 4): The result in centistokes to the nearest hundredth (0.01) from kinematic viscosity testing using Test Method AASHTO T201 (ASTM D2170) on samples of the extracted asphalt cement from the existing AC mixture.

Penetration at 77 °F (25 °C) (Item 5): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 77 °F (25 °C) with a 100-gram (3.5-ounce) load and a 5-second load duration using Test Method AASHTO T49 (ASTM D5) on the original asphalt cement in the mixture.

Ductility at 77 °F (25 °C) (Item 6): The ductility in centimeters at 77 °F (25 °C) using Test Method AASHTO T51 (ASTM D113) on samples of extracted asphalt cement from the existing AC mixture.

Ductility at 39.2 °F (4 °C) (Item 7): The ductility in centimeters at 39.2 °F (4 °C) using Test Method AASHTO T51 (ASTM D113) on samples of extracted asphalt cement from the existing AC mixture.

Test Rate for Ductility Measurement at 39.2 °F (4 °C) (Item 8): The test speed in centimeters (cm) per minute for the ductility measurement taken at 39.2 °F (4 °C) on samples of extracted asphalt cement from the existing concrete mixture.

Penetration at 39.2 °F (4 °C) (Item 9): The penetration in tenths of a millimeter (0.1 mm) (0.0039 inch) at 39.2 °F (4 °C) with a 200-gram (7-ounce) load and a 60-second load duration using Test Method AASHTO T49 (ASTM D5) on samples of the extracted asphalt cement from the existing AC mixture.

Ring and Ball Softening Point (Item 10): The softening point in degrees Fahrenheit (ºF) as measured with the ring‑and‑ball apparatus used in Test Method AASHTO T53 (ASTM D36), on samples of the extracted asphalt cement from the existing AC mixture.

Cold-Mix Recycled Asphalt Pavement, New Asphalt Cement Properties (Sheet 28)

This sheet is provided to incorporate data on any new asphalt cement that is added to the recycled mix. This sheet should be completed for each cold-mix recycled asphalt overlay layer identified on sheet 2 that is thicker than 19 mm (