Aerodynamics Laboratory Assessment Summary Report
DATE: |
March 13 - 16, 2006 |
CHAIRPERSON: |
Tim Reinhold, PhD
Vice President of Engineering
Institute for Business and Home Safety |
EXPERT/PEER REVIEW PANEL MEMBERS:
Leighton Cochran, PhD
Senior Associate
CPP, Inc. |
Peter King, PhD
Director
The University of Western Ontario
The Boundary Layer Wind Tunnel Lab |
Robert L. Wardlaw, P.Eng.
Consultant |
Timothy McDowell, P.E.
State Programming Engineer
Wyoming DOT |
Facilitator
Barbara T. Harder
B.T. Harder, Inc
Overview of Laboratory
Hal Bosch
Aerodynamics Lab Manager
202-493-3031 Harold.Bosch@fhwa.dot.gov
PURPOSE
The Aerodynamics Laboratory participates in and directs the
study of the complex interactions between wind and bridges, bridge components
or other highway structures.
DESCRIPTION
The Aerodynamics Laboratory is the only wind-tunnel facility
in the United States that is dedicated solely to the study of wind effects on transportation structures. It has the longest continuous history of
exploring bridge aerodynamics to ensure the performance and safety of long-span
bridges in strong winds and to advance our understanding of wind effects on
transportation structures.
Key Strengths and Observations
- Congressional funding has hurt TFHRC abilities
- Expertise in North America is available to do what has to be done in other aerodynamic laboratory facilities
- TFHRC has been the leader in the pooled fund
study for cable vibration issues for the states
- Relevancy for future: not in the laboratory wind
tunnels
- The panel has been impressed as a result of
telephone interviews with the important role that the laboratory plays in
responding to the concerns of state engineers about problems of cable vibration
and with their respect for the knowledge of Harold Bosch and the effective
response he provides.
- Satisfied
customers
- External
stakeholders: saw a continued need for aerodynamic expertise at TFHRC
- A
knowledge source for DOTs
- Most
have felt that the Aerodynamics TFHRC Lab has been very helpful in
responding to State needs.
- Have
saved them lots of money by providing solutions to major long span
problems.
- Not
sure what they would do without the resource that is available through
FHWA Aerodynamics TFHRC Lab.
- FHWA
division engineers have praise for the lab. Without it they were not sure
what they would do to get answers with long span bridges and wind loads –
an intellectual resource.
Key Recommendations and Status of Current Activities
- Panel Recommendation: Develop database on aerodynamic
properties for U.S. bridges and sort trends.
Action to be taken: Contact other North American (primarily
Canadian) labs to determine willingness to share data and begin process of
building a database for evaluating and comparing results.
Status as of 10/12/06: (06/01/06) Included as Line Item #6 of the multi-year (06-09) road map for
the National Aerodynamics Research Program. December ‘07, Target Completion Date. Status as of 04/23/07: Task
Order to start in FY07, awaiting recompetition of lab support contract. See EAR proposal note in item #13 below. December
‘07, Target Completion Date.
- Panel Recommendation: Intensify
follow-up analysis of field study results for validation & calibration of
simulation & numerical methods.
Action to be taken: Elevate
this activity to a higher priority in the overall aerodynamics research plan.
Status as of 10/12/06: (06/01/06)
Included in Line Item #11 of the multi-year (06-09) road map for the National
Aerodynamics Research Program. (08/15/06) Initiated continuation Task Order
#27, “Monitoring…at select sites…” under lab support contract. Target
Completion Date, Completed.
Status as of 4/23/07: Hired
new research engineer and developed new software package for data analysis. Target Completion Date, Completed
- Panel Recommendation: Confirm
current performance level of large wind tunnel.
Action to be taken: Purchase new 3-D velocity probe(s) for
turbulent flow measurements. Perform
flow field survey throughout the test section of the Vincent Tunnel.
Status as of 10/12/06: (08/06) Performed “source” research on probes & included in the Capitol
Improvement Plan (CIP) for the Aerodynamics Laboratory. December
‘07, Target Completion
Date.
Status as of 4/23/07: To move
forward on this, explored possible sources of funding. On 2/12/07 had discussions with vendor to
determine technical requirements. On 4/10/07 prepared procurement
documents. December ‘07,
Target Completion Date.
- Panel Recommendation: Determine if
small wind tunnel should be used for quantitative measurements.
Action to be taken: Perform
detailed flow studies in the test section to establish performance
characteristics and limitations of small wind tunnel. Where possible, compare results from model
studies in both the small and large wind tunnels.
Status as of 10/12/06: (09/15/06) Initiated Task Order #31,
“Implementation of New Small Scale Wind Tunnel at TFHRC”, under lab support
contract. The task will establish
performance characteristics of the small wind tunnel. September
‘07, Target Completion
Date.
Status as of 10/12/06: On
3/20/07, work has begun to design modifications to small “robot” from
Hydraulics Lab for installation in small wind tunnel. Testing is awaiting new velocity probe (see
item #3 above). December ‘07,
Target Completion Date.
- Panel Recommendation: Improve
turn-around time, performance, and reliability.
Action to be taken: Automate facilities, update test rigs, and
implement new or improved software for analysis of experimental date.
Status as of 10/12/06: (05/18/06) The majority of the planned action has been included in the CIP for the
Aerodynamics Laboratory. Target Completion Date, Completed.
Status as of 4/23/07: On
2/12/07, new software code has been written for analysis of data from force
measurements in wind tunnel. On 4/10/07
new computer for control console is an Elecronics Lab for testing and setup
prior to installation in the wind tunnel console. Target Completion Date, Completed as of 10/12/06.
- Panel Recommendation: Ensure that
instruments are calibrated back to NIST standards.
Action to be taken: Establish a log and/or database of instrument
calibrations.
Status as of 10/12/06: (09/01/06) Initiated Task Order #29, “General Aerodynamics Lab Support”,
under lab support contract. Within this
task, a new database/log will be developed including current instrument
calibrations and any requirements for periodic recalibration as appropriate. April ‘07, Target Completion Date.
Status as of 4/23/07: The
database/log has been developed and is about 75% populated with historical
information on instruments and sensors. By the end of the month we will start on entry of calibration details. June
‘07, Target Completion
Date
- Panel Recommendation: Upgrade
and/or add instrumentation to become more current.
Action to be taken: Develop
a plan to maintain and upgrade existing hardware and software. (New hardware and software will be added when
appropriate and as resources permit.
Status as of 10/12/06: (05/18/06) The Aerodynamics Lab’s “Laboratory & Research Capital
Improvement Plan” (CIP) has been prepared and submitted. Target
Completion Date, Completed.
Status as of 4/23/07: An
additional Matlab license has been requested due to high demand. All other commercial software has been
routinely updated through maintenance. Planning sessions have been held with ANL staff regarding potential use
of CFD & TRACC resources under Section 1513 © of SAFETY-LU. Target
Completion Date as of 10/12/06 Completed.
- Panel Recommendation: Explore
feasibility of upgrading and/or replacing large wind tunnel.
Action to be taken: Conduct
feasibility study to identify, design, and estimate cost of potential
enhancements to Vincent tunnel. Evaluate
need for new wind tunnel. If
appropriate, define requirements of new tunnel and estimate cost.
Status as of 10/12/06: (05/18/06) feasibility study has been
included in the CIP for the Aerodynamics Laboratory. Target
Completion Date, Completed.
- Panel Recommendation: Bring
together stakeholders, pool financial resources & leverage WindHRP funding
(when and if available).
Action to be taken: Continue
to work with internal and external stakeholders to develop a long term research
plan through refinement and extension of our current multi-year plan. Identify potential funding sources and
mechanisms for cooperation to support the long term plan.
Status as of 10/12/06: (04/06) “Windstorm Impact Reduction
Implementation Plan” (IP) submitted, including FHWA’s contributions. (05/22/06) Initiated outreach through
participation at the T-5 meeting of the AASHTO bridge subcommittee annual
meeting in Snowbird, UT. (06/01/06) Attended
House Briefing on details of the IP. (08/07/06)
Presented briefing on FHWA Wind R&D to National Science and Technology
Council (NSTC) working group. (09/12/06)
Submitted FHWA contributions for the WindHRP Annual Report to working
group. September ‘07,
Target Completion Date.
Status as of 4/23/07: On
1/31/07 attended WindHRP meeting to begin in development of a policy
statement. 3/12/07 WindHRP working group
met with representatives from OFCM for briefing on their function and their
“Hurricane” report. 4/10/07 Obtained additional pooled funds ($50K) for tasks
supporting SPR-3(078) September ‘07, Target Completion Date.
- Panel Recommendation: Develop a
succession plan.
Action to be taken: No
immediate action is practical.
Status as of 10/12/06: (05/18/06) Due to current situation with FTE positions, no action is
possible. Target Completion Date, Completed
- Panel Recommendation: Improve
depth and broaden expertise of staff.
Action to be taken: Ensure
that contract support staff appropriately supports federal staff in conducting
research studies that have been funded.
Status as of 10/12/06: (05/18/06) Due to constraints, it is not
currently possible to add federal (FTE) staff positions. However, contract support staffs are continuously adjusted to adequately support all funded research studies. Target Completion Date, Completed.
Status as of 4/23/07: 12/11/06
Two research engineers (with experience in wind tunnel testing, CFD modeling,
and vibrations) have been added to the lab support staff.
- Panel Recommendation: Maintain
better reference library & remove barriers for resource sharing.
Action to be taken: Improve
reference library resources. Determine
feasibility of obtaining subscriptions to select engineering journals and
engineering data services.
Status as of 10/12/06: (05/18/06) Subscriptions to journals and
engineering data have been included in the CIP for the Aerodynamics
Laboratory. The Lab Manager has
responded to all queries from the TFHRC library regarding the Lab’s needs for
ready access to engineering reference materials. Target Completion Date, Completed
- Panel Recommendation: Enhance
personal skills & enable greater interaction between colleagues.
Action to be taken: Contact
other North American Labs & explore potential for TDY assignments by Lab
Manager to broaden experience and exchange ideas. Create opportunities for co-workers to assist
on aero lab research.
Status as of 10/12/06: (04/22/06) Initial contact was made with
researches from National Research Council Canada (NRCC) to discuss
opportunities for TDY at their facility. (07/26/06) A tentative trip to NCRR has been included in the FY2007
Foreign Travel Plan. December ‘07, Target Completion Date.
Status as of 4/23/07: 03/29/07
An EAR Scanning and Convening proposal has been submitted for scanning tour of
labs and for conducting a research forum. December ‘07, Target Completion Date.
- Panel Recommendation: Initiate new
activities in cooperative research.
Action to be taken: Addressed
under item #9 above.
- Panel Recommendation: Market
skills in aerodynamics to potential customers.
Action to be taken: Continue to explore and develop other
means to market skills.
Status as of 10/12/06: The Lab already does this
through its website, flyers, project fact sheets, and through participation and
exhibits at major meetings. Target Completion Date. - Completed.
Status as of 4/23/07: 4/10/07
Lab website has been updated.
- Panel Recommendation: Maintain and
enhance aerodynamics credibility.
Action to be taken: Externally, work with other labs to identify
opportunities for bench marking studies to compare experimental results. Internally, compare experimental and
computational results with full scale measurements.
Status as of 10/12/06: (05/15/06) At 38th United States and Japan Cooperative Program in Natural Resources (UJNR) meeting. Task Committee D continued discussions of
possible bench mark studies regarding extraction of flutter derivatives. December ‘07, Target Completion Date.
Status as of 4/23/07: On 12/11/06 Performed bench mark cable
vibration test on new Prospect-Verona cable-stayed bridge. On 4/10/07 two TC-D conference calls has
taken place to discuss status of cooperative activities. See ANL note in item #7 above. December ‘07, Target Completion Date.
- Panel Recommendation: Continue
field studies, coordinate full scale measurement program with those of others,
& catalog results.
Action to be taken: Contact other labs to establish the details of their field activities and begin the process of identifying common objectives, measurement techniques, analysis
procedures, and format of results.
Status as of 10/12/06: (06/10/06) Included in Line Item #11 of the
multi-year (06-09) road map for the National Aerodynamics Research
Program. (08/15/06) Initiated
continuation Task Order #27, “Monitoring … at select sites …” under lab support
contract. September ‘07,
Target Completion Date.
- Panel Recommendation: Perform
model studies with greater emphasis on turbulence effects.
Action to be taken: Initiate
model studies, including turbulence where appropriate. To support turbulence simulation, develop
plan for maintenance or upgrade of turbulence simulation capabilities in the
laboratory. This will require either
significant repair of the turbulence generator for simulation of large scale
turbulence or use of fixed grid systems for producing small scale
turbulence.
Status as of 10/12/06: (05/18/06) Inspection, repair, and/or replacement of MTS pump for the
turbulence generator has been included in CIP for Aerodynamics Laboratory. (06/01/06) Model tests included as Line Item
#1 of the multi-year (06-09) road map for the National Aerodynamics Research
Program. Target Completion Date-Completed.
Status as of 4/23/07: On 12/11/06 Hired new research engineer with
wind tunnel and CFD experience. On
4/10/07 new software code has been developed and analysis of test data is
underway. Target
Completion Date-Completed.
- Panel Recommendation: Develop
guidelines for performance of aerodynamic studies.
Action to be taken: Initiate
development of guidelines for conducting studies to assess the aerodynamic
performance of long span bridges.
Status as of 10/12/06: (06/01/06)
Study has been included as Line Item #2 of the multi-year (06-09) road map for
the National Aerodynamics Research Program. (08/15/06)Initiated Task Order #26, “Survey & Synthesis of Wind Load
Criteria for Cable Supported Structures”, under lab support contract. (09/10/06) Initiated Task Order #28, “Survey
& Synthesis of User Comfort Criteria for Wind Loading”, under lab support
contract. Target
Completion Date - Completed
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