State Highway and Transportation Department
Concrete Bridge Deck Inspection Checklist
Word Version (28 kb) | PDF Version (52 kb)
- Check plywood and stay in place form condition prior to pour
- Check expansion device installation, grade and elevation
- Assure the railing anchor bolts, bolt holes or reinforcing are in proper position
- Inspection During Dry Run
- Grade - check by survey, also by sighting along screed rails or rail saddles by eye, stringline, or straightedge to locate local bumps or depressions
- Check grade along edge of deck by same means to avoid edge waviness in the finished deck
- Crown - check at both ends of placement
- Finishing Machine Adjustment - refer to owners operating and maintenance manual
- Check minimum rebar cover
- Verify adequate slab thickness
- Check deflection of supports under weight of machine
- Inspect all forming, with extra attention to forming of overhangs and deck corners for strength
- Check expansion joint openings and blockout depths
- No welding permitted to reinforcing bars or barrier anchor bars
- Check for proper support of deck reinforcing bars
- Finishing Machine Operation
- Verify routine maintenance has been performed on machine
- Have machine operator demonstrate all control movements.
- Are all movements functioning?
- Are movements smooth and of proper speed?
- Verify rollers turn in proper direction for skewed deck
- Check the travel limits of carriage
- Check the time for carriage to travel side to side across deck and return. Is it reasonable?
- Visually check machine for hydraulic leaks
- Environment
- Check weather forecasts the day before, and early on the day of placement. Anticipated problems, i.e., heat, wind, rain, snow, cold
- Verify evaporation rate is less than 0.20 lb/sf/hr
- Inspection Ahead of Finishing Machine
- Assure Cleanliness of reinforcing steel and forms
- Check pre-wetting of forms and reinforcing. However, guard against ponding or excess water on horizontal forms
- Visually monitor the condition of every load of concrete arriving on deck. Call for additional testing if questionable.
- Verify water is not added at pump entrance.
- Maintain a record of forward progress of placement. Compare with required placement rate
- Monitor deposition of concrete
- Place close to final position
- Place full thickness, not layered
- Assure complete consolidation and filling of forms
- Check for minimal segregation
- Check that concrete is evenly and uniformly distributed in front of augers
- Check that concrete is not moved horizontally by vibrators
- Verify that the concrete is placed at the proper elevation near forms or rails to avoid filling large areas with mortar from rollers
- Verify rails are clean ahead of machine
- Monitor Machine Finish
- Verify the concrete is feathering to zero at rear of cylinders. Should not be leaving windrows behind rollers.
- Verify the finished surface is flat without waviness, steps, or windrows
- Verify the float pan and wet burlap drag are adjusted properly
- Verify edges of deck are smooth without waviness
- Monitor straightedging at bulkheads, expansion joints, edges of deck, and deck surface. Watch for errors in crown and grade which might cause "bird baths"
- Final Finish
- Monitor machine and hand float finish of surface
- Is finish smooth?
- In windy conditions or when rate of evaporation is questionable, watch for tearing of concrete surface beneath finishing rollers and plastic shrinkage cracks behind finishing operations
- Monitor broom finish. Check for even textured surface with no tearing of concrete surface
- Verify water is not added to assist finishing
- Spot check concrete cover over reinforcement
- Spot check slab thickness as required by plans
- Inspect longitudinal and transverse construction joints
- Curing
- Check type of Membrane Forming Curing Compound used against approved products list
- Verify containers do no exhibit separation, segregation, or skimming
- Verify curing compounds have not been frozen in storage
- Verify curing compound is well mixed prior to placement
- Verify minimum application rate is being attained (1 liter/4.3 sm)(1 gal/175sf)
- Check temperature of compound. Do not apply if less than 40 F or more than 95 F
- Check that curing compound is uniformly applied both in the transverse and longitudinal direction
- Verify that curing compound is applied to entire deck area
- Verify working condition of sprayers prior to pour
- Verify backup sprayers are available
- Verify contractor has sufficient personnel to perform curing operation
- Place wet burlap mats on surface as soon as possible following application of curing compound.
- Verify white plastic sheeting is properly secured to prevent displacement due to wind
- Check mats daily to ensure they stay wet for 7 days after placement